1.0
1.3
Perfusor® Space Service Manual
Version 1.3 English
1.0
1.2
0
This Service Manual is valid for:
Designation
Part No.
Infusion syringe pump Perfusor® Space . . . . . . . . . . . . 0871 3030
This Service Manual is available under the following part number:
Designation
Part No.
Languages of this Manual
The Service Manual for this unit can be supplied in the following languages:
Service Manual Perfusor® Space, English. . . . . . . . . . . 8713 9020
Designation
Part No.
Service Manual Perfusor® Space, German . . . . . . . . . . 8713 9010 Service Manual Perfusor® Space, English (US). . . . . . 8713 9020U Service Manual Perfusor® Space, French . . . . . . . . . . . 8713 9030
2
Perfusor® Space, 1.2 gb
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1.0
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Table of Contents
0
Important Preliminary Remarks
Service Work Technical Safety Checks Current Versions Revision Service Quality Management Checks and Repair Notes on ESD Spare Parts and Test Equipment Setting Off
Page Page Page Page Page Page Page Page Page
0-5 0-5 0-5 0-5 0-6 0-6 0-6 0-7 0-7
Contact Persons
Technical Training Entry for Technical Training Ordering of Spare Parts and Test Equipment Service Hotline International Return of Spare Parts and Test Equipment Safety Officer (§ 30 MPG) Translation
Page Page Page Page Page
0 - 11 0 - 11 0 - 11 0 - 11 0 - 11
Page Page
0 - 11 0 - 11
System Overview
Description System Overview Physical Construction Function Unit Software Service Program Technical Data Options Accessories
Page Page Page Page Page Page Page Page Page
1-1 1-1 1-2 1-3 1-6 1-7 1 - 12 1 - 12 1 - 12
Unit Diagnosis / Calibration
General Alarms and Error Codes The Most Important Error Modes Device Check Calibration Procedural Instructions for Calibration Trouble Shooting
Page Page Page Page Page Page Page
2-1 2-3 2-8 2-9 2 - 14 2 - 14 2 - 29
Disassembly / Assembly
General Battery Module Unit Foot Operating Unit Upper Part of Housing Release Button Loudspeaker Drive Syringe Holder with Piston Brake Processor PCB Assembly / Installation Checks after Repair
Page Page Page Page Page Page Page Page Page Page Page Page
3-1 3-9 3 - 11 3 - 12 3 - 17 3 - 19 3 - 19 3 - 20 3 - 27 3 - 34 3 - 35 3 - 47
Perfusor® Space, 1.0 gb
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Table of Contents
Servicing the Unit
Cleaning Servicing the Battery
Technical Safety Check (TSC)
Perfusor® Space 1
Technical Safety Check (TSC)
Power Supply SP 1
Procedural Instructions on the TSC
Visual Inspection Electrical Safety according to IEC/EN 60601-1 or VDE 0750 and VDE 0751 Functional Inspection Perfusor® Space Functional Inspection Power Supply SP Test equipment Special Tools
Test Equipment and Special Tools Spare Parts List Revision Documentation Index
0- 4
Description of Version Version List of the Individual Pages
Page Page
4-1 4-1
Page
7-1
Page Page Page
7-2 7-3 7-6
Page Page
8-1 8-3
Page
9-1
Page Page
10 - 1 10 - 1
Page
11 - 1
Perfusor® Space, 1.0 gb
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Service Work
Technical Safety Checks
Important Preliminary Remarks
0
The present manual is for your information only. The possession of this manual does not authorize the performance of service work. Service tasks may only be executed by persons, who -
have received appropriate training on the system from B. Braun
-
are included in the revision service
-
possess the necessary test equipment and mechanical aids, and
-
fulfill the personal requirements (training and knowledge).
The user is obliged to perform or to have performed the Technical Safety Checks on those medial products for which these checks have been prescribed by the manufacturer and to carry them out according to the indications of the manufacturer as well as the generally approved technical standards while adhering to the periods stated (§ 6 MP BetreibV). B. Braun also recommends training on the Technical Safety Checks, or to perform at least the steps indicated in the current version of the manual, as: -
the TSC requires that the instructions in the manuals are observed
-
the manuals are a reference for measurements
-
depending on the unit type, the Service Program must be called which may lead to a dangerous unit condition in case of inappropriate operation. Furthermore, a special service connector may be necessary.
Current Versions
This manual version corresponds to the state when the manual was written. B Braun reserves the right to make technical modifications. The state of the revision is indicated by the index number in the footer of every page.
Revision Service
The possession of this manual does not automatically mean inclusion in the revision service. You will be included in the revision service after:
Perfusor® Space, 1.1 gb
-
technical training by B. Braun Melsungen or
-
a written order placed with the sales department of B. Braun (fee required).
0- 5
1.0
1.1
0
Important Preliminary Remarks
Responsibility of the Manufacturer
Quality Management
The manufacturer, person who assembles, installs or imports the device can only be held responsible for safety, reliability and performance if -
mounting, enhancements, new settings, changes or repairs are carried out by duly authorized persons,
-
the electrical installation in the corresponding room meets the requirements of the VDE 0107, VDE 0100 part 710 or IEC 60364-7-710 and the national standards,
-
the device is used in accordance with the instructions for use and the Service Manual,
-
the Technical Safety Checks are performed at regular intervals,
-
a current manual which corresponds to the revision state is used when carrying out maintenance, repair and service,
-
the service technician takes part in the revision service,
-
the technician has participated in a technical training course for the specific B. Braun unit.
B. Braun is certified in accordance with DIN EN ISO 9001 and ISO 13485. This certification also includes maintenance and service. The unit has the CE label. The CE label confirms that the device corresponds to the “Directive of the Council for Medical Products 93/42/EC” of June 14, 1993.
Checks and Repair
Training may only be performed by B. Braun. The possession of the manual does not authorize the performance of repairs. The instructions on electrostatic sensitive components (ESD standards) must be observed. After repair a device check or diagnosis is to be carried out.
Notes on ESD
0- 6
Semiconductors can be destroyed by electrostatic discharge. Especially MOS components can be damaged by interference from electrostatic fields, even without discharge via contact. This type of damage is not immediately recognizable. Unit malfunctions can even occur after a longer period of operation.
Perfusor® Space, 1.1 gb
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Important Preliminary Remarks
0
Each workstation must be equipped according to the recommendations with the necessary static protective measures, if ESD components or boards are handled. Each workstation must be equipped with a conductive table surface. The conductive surface, the soldering iron or the soldering stations must be grounded via protective resistors. Chairs must be of antistatic design. The floor or floor mats should be of electrically conductive material.
Fig.: 0 - 1 Spare Parts and Test Equipment
Personnel must wear conductive wristbands which are connected to a central ground potential via protective resistors, e.g. the ground contact of a wall outlet. Furthermore it is recommended that personnel wear cotton clothing and electrically conductive shoes to prevent electrostatic charge. Only use original spare parts from the manufacturer. Do not tamper with assembly groups which can only be exchanged completely. The spare parts required are listed in the repair descriptions. Service personnel are responsible for the calibration of their test equipment. Original test equipment can be calibrated at the works of B. Braun. Further information is available upon request.
Setting Off
Additional notes and warnings are set off as follows: Note Is used for additional or special notes concerning information and working steps. CAUTION Is used for working steps which may result in damage to the unit, system or to a connected device. WARNING IS USED FOR WORKING STEPS WHICH MAY RESULT IN PERSONAL INJURY.
Perfusor® Space, 1.1 gb
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Important Preliminary Remarks
References to chapters are shown as follows (see “Setting Off“ ➨ pg. 0 - 7) References to figures and tables are shown as follows Fig.: 2 - 3 or Table 2 - 1 References to item numbers in figures are shown as follows (Fig.: 1 - 1 / Item 1) In this case “Fig.: 1 - 1“ is the figure number and “Item 1“ the item number within the figure. When the Service Manual is stored as pdf-file, these references are displayed green. Click with the mouse button on a reference to jump to the corresponding source. Menu commands are described as: Menu File.
0- 8
Perfusor® Space, 1.1 gb
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Important Preliminary Remarks
List of Abbreviations
Perfusor® Space, 1.2 gb
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Abbreviations which are not generally known, but are used in this manual, are listed below. CAN
Controller Area Network
CE
Communauté Européenne (European Communities)
CS
Calibration Step
DIN
Deutsche Industrie Norm (German Industrial Standard)
EN
European Standard
ESD
Electrostatic Discharge
FuP
Function Microprocessor
IEC
International Electrotechnical Commission
ISO
International Standardization Organization
ISP
Infusomat® Space
ISPS
Infusomat® Space, Silicon
ISPP
Infusomat® Space, PVC
KuP
Monitoring Microprocessor
LCD
Liquid Crystal Display
MOS
Short for the following company name: MOS Technology, Inc. (Commodore Semiconductor Group)
PCA
Patient-Controlled Analgesia
PSP
Perfusor® Space
SP
Space (System)
SPC
SpaceCover
SPCC
SpaceCover comfort
SPCS
SpaceCover standard
SPCO
SpaceCom
SPCT
SpaceControl
SPS
SpaceStation
TEMP
Temperature
TS
Troubleshooting Step
TSC
Technical Safety Checks
0- 9
1.0
1.2
0
0 - 10
Important Preliminary Remarks
UTS
Unit Test Step
VDE
Verband der Elektrotechnik, Elektronik und Informationstechnik e.V. (German electrical engineering association)
Perfusor® Space, 1.2 gb
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Contact Persons
0
Technical Training
Via local representative.
Entry for Technical Training
Application for a technical training course must be made via the responsible representative.
Ordering of Spare Parts and Test Equipment
Please contact your local B. Braun subsidary. International Technicians (Intercompany) Nadja Machal Fax: +49 5661 / 75 - 47 89 e-mail: [email protected]
Service Hotline International
Karl Tippel, Tanja Kördel Fax: +49 5661 / 71 - 35 26 e-mail: [email protected] e-mail: [email protected]
Return of Spare Parts and Test Equipment
B. Braun Melsungen AG Schwarzenberger Weg 73-79 Wareneingang Werk C 34 212 Melsungen Germany
Safety Officer (§ 30 MPG)
Dr. Ludwig Schütz e-mail: [email protected]
Translation
Cs2 Informatik GmbH & Co. KG, Germany
Perfusor® Space, 1.3 gb
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Contact Persons
For your notes:
0 - 12
Perfusor® Space, 1.0 gb
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Description
System Overview
1
The Perfusor® Space (PSP) is according to IEC/EN 60601 resp. IEC/ EN 60601-2-24 a transportable infusion syringe pump for administrating fluids in the nutritional therapy and infusion technique as well as for home care applications. The medical specialist must decide on suitability for application on the basis of the warranted properties and the technical data.
System Overview
The Space system is a modular design of modern infusion technology for stationary, mobile or private use. The key modules and their connection to the peripheral devices are shown in Fig.: 1 - 1. All the pump types, Perfusor® Space, Infusomat® Space and Infusomat® Space P, as well as the other devices of the system are of modular design. Up to three pumps can be connected together mechanically using L rails on the bottom of the unit and grooves on the top. They can then be fastened to a drip stand or appropriate rail using the pole clamp.
1 2
The SpaceControl module can be used to extend operation. One single pump can be inserted onto this module. The pump is then connected via connectors to the module.
3
4 5
Fig.: 1 - 1 Space system Legend of fig. 1 - 1: ItemDesignation 1
SpaceCover
2
Infusion pump Infusomat® Space
3
Infusion syringe pump Perfusor® Space
4
SpaceControl
5
SpaceStation
Perfusor® Space, 1.0 gb
The SpaceStation module allows the set-up of a complete pump system with up to 24 pumps. Up to four pumps can be installed in every SpaceStation. The pumps are supplied with power via the integrated power supply and the built-in connectors. The pumps are connected to the optional SpaceCom via these connectors. SpaceControl can also be integrated into the system. Up to six SpaceStations can be set-up as a column with a total of 24 pumps. SpaceStation placed next to each other can be connected via special connection cables, if the maximum number of 24 pumps in maximum three columns is not exceeded. SpaceCover Standard or SpaceCover Comfort forms the top of each column. Alarms are signalled by a row of LEDs and a loudspeaker in the SpaceCover Comfort.
1- 1
1.0
1
System Overview
Physical Construction 1
2
5
4
3
6 8
7
Fig.: 1 - 2 Perfusor® Space Legend of fig. 1 - 2: ItemDesignation 6
Connector “P2“ for SpaceStation module, external 12 V DC and accessories
Syringe holder with piston brake
7
Connector “P3“, connection to SpaceControl module
4
Operating Unit
8
Battery compartment cover
5
Syringe area
1
Perfusor® Space
2
Drive head
3
1- 2
Perfusor® Space, 1.0 gb
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System Overview
1
The Perfusor® Space housing mainly consists of the bottom part and the upper part. The battery module is inserted in the rear of the housing upper part. The opening is covered by the battery compartment cover. The operating unit is attached to the front of the bottom part with two hinges. This operating unit covers the area for the syringes. The complete drive assembly, consisting of lead screw and drive head with driving tube is located directly behind the syringe area in the bottom part of the housing. The housing bushing for the driving tube is located in the side of the housing. The syringe holder is mounted in the right side of the housing bottom part. The processor PCB with the permanently connected external connectors “P2” and “P3” is located at the bottom of the housing bottom part.
Function
There are two power options for the Perfusor® Space: -
via the inserted battery module
-
via an external 12 V DC power supply (e.g. SpaceStation, SpaceControl, an external power supply or from an ambulance car) connected to connector “P2”
The voltage supplied is converted to the internal voltages required through a voltage transforming and monitoring circuit on the processor PCB. An independent circuit in the battery module monitors the battery cells and controls their charge condition. The Perfusor® Space is connected to a SpaceControl by connector “P3”. The function processor controls all the functions of the Perfusor® Space. Data is stored in a non-volatile memory which also controls the external data transfer. The control microprocessor monitors all important responses of the function processor to incoming information. If a response does not correspond with that expected by the control microprocessor, an error message is generated and the device is switched to a safe stop state. The drive motor is monitored by a detector for speed and direction of rotation. The extended end position of the drive head is detected by a switch on the processor PCB.
Perfusor® Space, 1.0 gb
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System Overview
The pressure in the infusion system is measured through a strain gauge measuring in the drive head and monitored in the device electronics. The data from the strain gauge is continuously compared with the limit values which are calculated dependent on the selected syringe type and the pressure settings. When the limit values are exceeded an alarm is automatically triggered and the pressure in the infusion system is reduced. The maximum pressure is additionally limited by a second, independent system. This maximum pressure limitation is performed using the motor current control. The syringe size detection is performed via the syringe holder. The syringe holder is connected to a potentiometer. The syringe size is determined from the resistance of the potentiometer. The syringe is fixed with the syringe holder and the axial fastening device. The syringe piston is fastened with two claws in the drive head. When a syringe is inserted the syringe piston is held by the piston brake, until the piston has been caught by the claws. Keyboard and display as well as the syringe area are illuminated.
1- 4
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System Overview
1
Fig.: 1 - 3 Block diagram Perfusor® Space
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1
System Overview
Unit Software
Approved Software Versions 688A030032
Position
1 2 3 4 5 6 7 8 9 10
-
Digit
6 8 8 C 0 3 0 0 0 1
688A030035 -
Revision level
Improved functions
688A030040
Hardware
-
Improved functions
Software group
-
Languages French and Swedish added
Device type: Perfusor® Space Fig.: 1 - 4
Basic software
688B030002 -
Improved functions
688B030003 -
CAN bus functioning
688C030001 -
Dose calculation
-
Changed CAN log
688D030001 -
Drug list data base
-
Changed user language
688E030003 -
Improved functions
-
Piggyback
-
Soft limits
688F030006 -
PCA
-
Changed claw configuration
-
Optimized alarm handling
688G030002 -
1- 6
Improved functions
Perfusor® Space, 1.0 gb
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System Overview
1
Software Update of the Unit The instructions for updating the software are supplied with the software itself. CAUTION If the device is disconnected while the software is being updated or the device or PC is switched off, a component of the software may be seriously damaged so that repairs are no longer possible. In such a case the software cannot be updated via the PC and the device must be returned to B. Braun.
Service Program
Approved Version Note Please note that text and / or functions of the Service Program may change depending on the software version. The following screen illustrations are only examples and represent the state when the manual was printed. -
0.0.28
-
1.0.0
-
1.1.2
-
1.1.3
-
1.1.4
-
1.2.1
-
1.3.5
-
1.5.0
-
2.0.1
-
3.1.0
-
4.0.0
-
5.1.0
Starting the Service Program Note Installation and further operation of the Service Program is described in its separate instructions for use.
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1
System Overview
1.
Start the “HiBaSeD.exe” program (History, Barcode, Service, Drug list) on the PC. The Service Program is loaded and started and the initial window of the Service Program is displayed.
2.
Read the notes carefully.
3.
Mark the field “I accept all conditions” and then the field “Yes” to confirm that you have read the notes.
Note Click the field “English” to switch the language of the notes over to English.
Fig.: 1 - 5 4.
Enter the password and confirm it by clicking the field “Start”.
Fig.: 1 - 6 The Service Program checks the PC interfaces for connected devices of the Space system. Units that were found are displayed for a short moment on the screen.
Fig.: 1 - 7
1- 8
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System Overview
1
The work window of the Service Program appears on the screen. All devices recognized are listed in the left column.
Fig.: 1 - 8 5.
Perfusor® Space, 1.0 gb
Activate the desired device from the list on the left in the work window with a double-click. The device data is then displayed below the device name.
1- 9
1.0
1
System Overview
If the unit software version is not compatible with the Service Program version, a window opens prompting the operator to change the Service Program version. This window displays a compatibility list of the Service Program- and unit software versions. If Service Program- and unit software versions are compatible, all the Service Program functions are activated.
Fig.: 1 - 9
Fig.: 1 - 10
1 - 10
Perfusor® Space, 1.0 gb
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System Overview
1
Service Program Version 1.
Open the “HiBaSeD“ window via Help ➨ Info .... The current version of the Service Program is shown in this window.
2.
Close the window by clicking “OK”.
Fig.: 1 - 11 Compatibility List 1.
Open the “Unit - Compatibility” window via Help ➨ Compatibility. This window displays the compatibility of the HiBaSeD-version and the unit software version.
2.
Close the window by clicking “OK”.
Fig.: 1 - 12 Quit the Service Program
Perfusor® Space, 1.0 gb
1.
Exit the Service Program via Application ➨ Quit.
2.
Disconnect a power supply which might be connected from the unit.
3.
Switch off the unit.
4.
Remove the battery module.
5.
The device can be restarted after appr. 10 seconds.
1 - 11
1.3
1
System Overview
Technical Data
All technical data is indicated in the instructions for use.
Options
The functions of the individual options are detailed in the instructions for use. Perfusor® Space Designation
Part No.:
Power supply Euro . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3110A Power supply UK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3111A Power supply USA / Japan . . . . . . . . . . . . . . . . . . . . . . 0871 3112A Power supply Australia. . . . . . . . . . . . . . . . . . . . . . . . . 0871 3113A Power supply South Africa. . . . . . . . . . . . . . . . . . . . . . 0871 3115A
Accessories
Designation
Part No.:
Charger SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3170 battery charging station Connection cable staff call SP. . . . . . . . . . . . . . . . . . . . 0871 3232 Power supply cable 12 V . . . . . . . . . . . . . . . . . . . . . . . . 0871 3231 for ambulance cars CombiLead SP 12 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3133 connection cable, pump - pump InterfaceLead SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3234 interface cable RS232 InterfaceLead SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3230 interface cable CAN SP SpaceClamp SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3130 The SpaceClamp is a holder attached on beds for one or several Space system pumps. Short stand SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3135 Space PCA kit (PCA button) . . . . . . . . . . . . . . . . . . . . . 0871 3554 Syringe Anti Removal Cap PSP . . . . . . . . . . . . . . . . . . . 0871 3556
1 - 12
Perfusor® Space, 1.3 gb
1.1
2-
Unit Diagnosis / Calibration
2
General WARNING WHILE TESTING THE UNIT AND TROUBLE SHOOTING THE OPERATOR/SERVICE TECHNICIAN MUST WORK WITH VOLTAGES UP TO 115 / 230 V AC. THESE VOLTAGES MAY CAUSE INJURIES WHICH ARE DANGEROUS TO LIFE AND LIMB. THE NATIONAL AND INTERNATIONAL SAFETY REGULATIONS ARE TO BE ADHERED TO. Before each disassembly and assembly of a unit subsystem check the connectors, plug contacts and connections for corrosion and tight fit. These fault types are not described again in the following trouble shooting list. The following equipment and gauges are necessary for testing the unit and/or performing troubleshooting: -
PC
-
Service connector SP
-
Service Program HiBaSeD
-
Interface cable
-
Syringe 2 ml / 3 ml
-
Syringe 10 ml
-
Syringe 30 ml
-
Diameter gauge 32.0 mm
-
Diameter gauge 23.4 mm
-
Diameter gauge 15.7 mm
-
Diameter gauge 9.0 mm
-
Length gauge PSP
-
Syringe gauge “#Lehre OPS 50“with push-button plate and motor power test adapter for Perfusor® Space
There are pictures of the gauges in Chapter “Special Tools“ (➨ pg. 8 - 3). CAUTION Take special care when carrying out measurements on an open and switched-on unit. Short circuits and wrong measuring methods can cause serious damage to or destroy the subsystems of the device.
Perfusor® Space, 1.1 gb
2- 1
1.0
2
Unit Diagnosis / Calibration
The unit check, calibration and trouble shooting are subdivided into numbered working steps (Unit Test Step UTS, Calibration Step CS, Trouble Shooting TS) and are based on each other. Beginning with UTS 1 the operation described here has to be executed. The consequences of the steps performed are listed in the “Function“ column. If the result corresponds to the consequence, the working step must be carried out to which reference is made in the column “If yes”. If the result does not correspond with the function described, the working step in column “If no” is to be executed. One example is given in Fig.: 2 - 1.
UTS
Activity
Function
If yes
If no
1
UTS 2
2
UTS 3
3
UTS 4
4
UTS 5
TS 4
UTS 3
TS 2
2
TS 3
TS 4
3
UTS 3
4
UTS 4
5
UTS 4
TS 1
5 Model table 1
TS 1
Activity
Function
TS 4
Model table 2 Fig.: 2 - 1 Model tables Steps for which additional information is required are described after the table in detail.
2- 2
Perfusor® Space, 1.0 gb
1.0
Unit Diagnosis / Calibration
Alarms and Error Codes
2
The alarms of the Perfusor® Space are classified in 5 categories. These categories are listed hereafter according to their importance. -
Alarm advice In case of unacceptable inputs corresponding messages are displayed (e.g. “Caution! Rate out of range“, “The parameter cannot be changed“) and a beep sounds.
-
Pre-alarm Pre-alarms are triggered several minutes (depending on the service settings) before the operating alarms.
-
Reminder alarm A reminder alarm is triggered if the device is not operated for two minutes when input or operation was not finished.
-
Operating alarm In case of an operating alarm the infusion is stopped. An audible signal is released, the red LED flashes and a staff call is triggered. The message “Alarm” and the cause of the alarm appear on the display.
-
Device alarm
The most important alarms and error codes as well as their meaning and possible fault clearance are specified in the following lists. Note The device should be checked after every repair or service (see “Device Check“ ➨ pg. 2 - 9).
Perfusor® Space, 1.0 gb
2- 3
1.0
2
Unit Diagnosis / Calibration
Alarms Alarm 1
2
3
4
Battery nearly discharged (type: prealarm)
Battery discharged (type: operating alarm) Battery cover open (type: operating alarm)
Drive blocked (type: operating alarm)
Possible Cause
Fault Clearance
The device was not connected to the mains long enough
Operate the device with battery until the message “Battery discharged“ is displayed and the unit is switched off. Then connect the unit to the mains for at least 6 hours.
Battery module defective or too old
Replace battery module
The device was not connected to the mains long enough
Connect the unit to the mains for at least 6 hours
Battery module defective
Replace battery module
❒ The battery compartment cover is not correctly closed
Insert the battery compartment cover correctly
❒ The magnet in the battery compartment cover is missing
Exchange the battery compartment cover
❒ The battery compartment cover is not recognized by the battery module
Replace battery module
❒ The drive was manually blocked
Eliminate blockage
❒ Driving force too low
Connect the unit to the mains for at least 6 hours and charge battery Re-calibrate the device
5
Malfunction of claws (type: operating alarm)
❒ The drive is physically damaged
Replace drive.
❒ The syringe piston was not recognized
Select or insert correct syringe type Loosen the syringe via the emergency release button in the drive head and insert again Re-calibrate the device
6
7
Push-button has no contact (type: operating alarm)
Device alarm (type: device alarm)
❒ The claws or the claw drive are/is damaged
Replace drive head
❒ Negative pressure in the syringe system
See instructions for use
❒ Syringe was removed without opening the syringe holder
See instructions for use
❒ Push-button sensor defective
Replace drive head
A serious internal fault was detected in the system
Switch device off and on Carry out a device check (see “Device Check“ ➨ pg. 2 - 9)
Table 2 - 1 Alarms
2- 4
Perfusor® Space, 1.0 gb
1.0
Unit Diagnosis / Calibration
2
Device Alarms of the Function Processor Error Code
Definition
1
1001 ... 1013
Internal Error
2
1014
Loudspeaker not off
3
1015
Loudspeaker lost
4
1016
Loudspeaker shorted
Possible Cause
Fault Clearance
Loudspeaker connector
Check the loudspeaker connector
Loudspeaker
Check the loudspeaker
Loudspeaker connector
Check the loudspeaker connector
Loudspeaker
Check the loudspeaker
Loudspeaker connector
Check the loudspeaker connector
Loudspeaker
Check the loudspeaker
5
1017
KuP switchoff path defect (K_SM_CLK)
Switch off path
6
1018
ADC pressure out of range
Pressure measurement in drive head
7
1019
Internal Error
8
1020
FUP Flash Memory Error Software Software
Update unit software
9
1021
FUP different version KuP to FuP
Software
Update unit software
10
1022
FUP pressure zero test fail
Pressure measurement in drive head
Carry out calibration
11
1023
FUP pressure offset test fail
Pressure measurement in drive head
Carry out calibration
12
1024
FUP EA key closed too long 20sec Keyboard defective
13
1025
Internal Error
Carry out calibration
Carry out device check
Table 2 - 2 Device alarms of the function processor
Perfusor® Space, 1.0 gb
2- 5
1.0
2
Unit Diagnosis / Calibration
Device Alarms of the Control Microprocessor Error Code
Definition
Possible Cause
Fault Clearance
1
1100
Timebase too fast
Quartz of the processor PCB
Exchange processor PCB
2
1101
Timebase too slow
Quartz of the processor PCB
Exchange processor PCB
3
1102
Timebase fail
Quartz of the processor PCB
Exchange processor PCB
4
1103
Keyboard High
Keyboard defective
Carry out device check
5
1104
EA_KEY defect 25sec
Keyboard defective
Carry out device check
6
1105
No keydecode
Keyboard defective
Carry out device check
7
1106
ROM Romtest defect Software
Software
Update unit software
8
1107
ROM Program defect
Software
Update unit software
9
1108
CM State without set K_V_KM_ON
10
1109
MPU_Test failed
Software
Update unit software Update unit software
11
1110
RAM_Test failed
Software
12
1111
active reset
Voltage supply during operation interrupted
13
1112 ... 1114
Internal Error
14
1115
Drive too fast
Motor drive Recognition of direction of rotation
Exchange processor PCB
15
1116
Drive too slow
Motor drive Recognition of direction of rotation
Exchange processor PCB
16
1117 ... 1118
Internal Error
17
1119
lcd backlight on defect
LC display defective
Exchange operating unit
18
1120
lcd backlight off defect
LC display defective
Exchange operating unit
19
1121
red led on defect
LC display defective
Exchange operating unit
20
1122
red led off defect
LC display defective
Exchange operating unit
21
1123
key pressed too long (without EA- Keyboard defective Key) 60sec
22
1124 ... 1127
Internal Error
23
1128
Drive motion rightless forward
Motor drive Recognition of direction of rotation
Exchange processor PCB
24
1129
Drive motion rightless backward
Motor drive Recognition of direction of rotation
Exchange processor PCB
25
1130 ... 1200
Internal Error
Carry out device check
Table 2 - 3 Device alarms of the control microprocessor (Part 1 of 2)
2- 6
Perfusor® Space, 1.0 gb
1.0
Unit Diagnosis / Calibration
Error Code
Definition
Possible Cause
Fault Clearance
26
1201
different version FuP to KuP Software
Software
Update unit software
27
1202
E_ERROR_STEPMOTOR_1 Phase not ok
Drive motor, lead screw
Exchange processor PCB
28
1203
E_ERROR_STEPMOTOR_2 Current Motor drive value not 0x55 Recognition of direction of rotation
Carry out calibration
29
1204
E_ERROR_STEPMOTOR_3 K_SM_CLK defect
Motor drive Recognition of direction of rotation
Carry out calibration
30
1205
E_ERROR_STEPMOTOR_4 Phase not ok
Motor drive Recognition of direction of rotation
Carry out calibration
31
1206
E_ERROR_STEPMOTOR_5 Current value not 0
Motor drive Recognition of direction of rotation
Carry out calibration
32
1207
E_ERROR_STEPMOTOR_6 Current Motor drive value not 0x55 Recognition of direction of rotation
Carry out calibration
33
1208
E_ERROR_STEPMOTOR_7 Current Motor drive value not 0xAA Recognition of direction of rotation
Carry out calibration
34
1209
E_ERROR_STEPMOTOR_8 Phases Motor drive not 0 Recognition of direction of rotation
Carry out calibration
35
1210
E_ERROR_DCMOTOR_1
36
1211
E_ERROR_DCMOTOR_2
37
1212
E_ERROR_DCMOTOR_3
38
1213
E_ERROR_DCMOTOR_4
39
1214
E_ERROR_DCMOTOR_5
40
1215
no V_MOT
41
1216
overvoltage test fail
42
1217
no V_MOT
43
1218
undervoltage test fail
44
1220
syringeholder defect
45
1221
syringe change timeout
46
1237 ... 1238
Internal Error
47
1239
plunger plate sensor defect
48
1240 ... 1254
Internal Error
2
Piston brake drive motor def. Claw drive in drive head defective Piston brake light barrier def.
Voltage transformer defective
Exchange processor PCB
Syringe holder or potentiometer def.
Replace syringe holder Exchange processor PCB
Pressure measurement in drive head
Replace drive head
Table 2 - 3 Device alarms of the control microprocessor (Part 2 of 2)
Perfusor® Space, 1.0 gb
2- 7
1.0
2
Unit Diagnosis / Calibration
The Most Important Error Modes
The following list specifies the most important error modes and their clearance. Note The device must be checked after every repair or service (see “Device Check“ ➨ pg. 2 - 9).
Error 1
The battery module discharges too fast
Possible Cause
Fault Clearance
The device was not used for a longer time. ❒ Discharge and charge battery module The battery module was not discharged several times and charged at regular intervals. ❒ Replace battery module
Table 2 - 4
2- 8
Perfusor® Space, 1.0 gb
1.1
Unit Diagnosis / Calibration
2
Device Check UTS
Activity
Function
If yes
If no UTS 3
1
The device is inserted in a SpaceStation or connected to a SpaceControl.
UTS 2
2
Remove the device.
UTS 4
3
Loosen all connections from the device.
UTS 4
4
Remove syringe and close syringe holder.
UTS 5
5
Plug service connector SP on connector “P2”.
UTS 6
6
Connect power supply to the device via service connector SP.
7
8
Switch on unit.
All LEDs light up for a short moment.
UTS 7
TS 1
The battery charge state and the mains connection are displayed at the top left of the LC display (without lighting).
UTS 8
TS 5
All LEDs light up (from left: yellow, green, blue).
UTS 9
TS 5
9
A short deep and then a short high beep sound.
UTS 10
TS 7
10
The colour of the middle LED changes from green to red, then the LED goes out. The yellow and the blue LED remain on for a short moment.
UTS 11
TS 8
11
The message “Self-test active” and the current software version are displayed.
UTS 12
TS 8
12
Keyboard, LC display as well as the syringe area are illuminated.
UTS 13
TS 9
13
The drive head moves to the extended end position. UTS 14
TS 11
14
The claws in the syringe head close and open.
UTS 15
TS 14
15
The message “Drive moves back / Syringe change” appears on the display.
UTS 16
TS 16
16
“Open syringe holder and insert syringe or press “C“ to input parameters“ is displayed.
UTS 17
TS 16
17
Open syringe holder.
“Syringe change / Please insert syringe ...” is displayed.
UTS 18
TS 17
18
Press the “>” key.
The service information: - Brake: not started or active - drivetest ok - Size: 35.4 KuP 35.4 FuP is displayed on the LC display.
UTS 19
TS 19
19
Insert syringe 30 ml.
The syringe piston is fastened with the syringe holder blade.
UTS 20
TS 21
On the LC display “Brake: stopped by current” appears in the line.
UTS 21
TS 21
20 Table 2 - 5 Device check (Part 1 of 5)
Perfusor® Space, 1.1 gb
2- 9
1.1
2
Unit Diagnosis / Calibration
UTS
Activity
Function
If yes
If no
21
Insert 2 ml / 3 ml syringe.
On the LC display “Brake: stopped by holder” appears in the line.
UTS 22
TS 21
22
Open syringe holder and remove syringe.
On the LC display “Brake: stopped by light barrier” appears in the line.
UTS 23
TS 21
3.54 is shown for FuP on the LC display. The value displayed for FuP may have a maximum tolerance of ± 0.04.
UTS 24
CS 1
23
24
Close syringe holder.
The value for FuP changes to 7.0 ± 0.4.
UTS 25
CS 1
25
Insert diameter gauge 9.0 mm.
The value for FuP changes to 9.0 ± 0.4.
UTS 26
CS 1
26
Insert diameter gauge 15.7mm.
The value for FuP changes to 15.7 ± 0.4.
UTS 27
CS 1
27
Insert diameter gauge 23.4 mm.
The value for FuP changes to 23.4 ± 0.4.
UTS 28
CS 1
28
Insert diameter gauge 32.0 mm.
The value for FuP changes to 32.0 ± 0.4.
UTS 29
CS 1
The sum of the tolerances of UTS 23 to UTS 28 must not exceed 1.0.
UTS 30
CS 1
29 30
Insert 2 ml / 3 ml syringe.
UTS 31
31
Press the “>” key.
The syringe selection is displayed.
UTS 32
32
Select a syringe.
The drive head moves to the syringe piston, the claws in the drive head close and the message “Syringe is caught / Please wait” is displayed.
UTS 33
TS 26
33
Test all buttons on the operating unit during a functional check (carry out infusion).
When the buttons are pressed the desired reaction is carried out.
UTS 34
TS 29
34
Open syringe holder while the infusion is administered.
The red LED on the operating unit flashes and the red LED of the service connector SP lights up. The message “Alarm / Syringe holder” is displayed.
UTS 35
TS 31
35
Close syringe holder and continue infusion.
UTS 36
36
Stop infusion.
UTS 37
37
Open syringe holder.
“Syringe change / Initiate change? Yes / No” is displayed.
UTS 38
38
Confirm with “Yes”.
The claws in the drive head open and the drive head moves to the extended end position.
UTS 39
39
Remove syringe.
UTS 40
Table 2 - 5 Device check (Part 2 of 5)
2 - 10
Perfusor® Space, 1.1 gb
1.3
Unit Diagnosis / Calibration
UTS
Activity
40
Insert syringe gauge for the strain gauge measurement, close syringe holder and select syringe type „#Lehre OPS50“. The syringe gauge must not be tipped. Therefore fix the syringe gauge so far into the syringe recess by hand that the piston brake moves back and the claws surrounds the pressure element.
Function
If yes
2
If no
UTS 41
WARNING DURING THE STRAIN GAUGE MEASUREMENT WITH SYRINGE GAUGE THE SYRINGE HOLDER MUST NOT BE OPENED. THE SYRINGE GAUGE IS UNDER VERY HIGH PRESSURE AND MAY CAUSE INJURIES IF THE PRESSURE IS RELIEVED SUDDENLY. 41
Input a delivery rate of 200 ml/h, select pressure stage 1 and start infusion.
42
Confirm alarm.
43
Select pressure stage 3 and start infusion.
44
Confirm alarm.
45
Select pressure stage 8 and start infusion.
46
Confirm alarm and pull syringe holder briefly.
When the maximum pressure of this pressure stage is reached, the delivery is stopped, the red LED on the operating unit flashes and the message “Alarm / Pressure too high” is displayed. The value read on the syringe gauge (in N) must match the value indicated for the strain gauge measurement of this pressure stage in the TSC.
UTS 42
CS 1
UTS 43 When the maximum pressure of this pressure stage is reached, the delivery is stopped, the red LED on the operating unit flashes and the message “Alarm / Pressure too high” is displayed. The value read on the syringe gauge (in N) must match the value indicated for the strain gauge measurement of this pressure stage in the TSC.
UTS 44
CS 1
UTS 45 When the maximum pressure of this pressure stage is reached, the delivery is stopped, the red LED on the operating unit flashes and the message “Alarm / Pressure too high” is displayed. The value read on the syringe gauge (in N) must match the value indicated for the strain gauge measurement of this pressure stage in the TSC.
UTS 46
CS 1
UTS 47
Table 2 - 5 Device check (Part 3 of 5)
Perfusor® Space, 1.3 gb
2 - 11
1.0
2
Unit Diagnosis / Calibration
UTS
Activity
47
Confirm syringe change, release syringe gauge and remove gauge.
Function
If yes
If no
UTS 48
WARNING WHILE CHECKING THE MOTOR POWER LIMITATION WITH THE SYRINGE GAUGE THE SYRINGE HOLDER MUST NOT BE OPENED. THE SYRINGE GAUGE IS UNDER VERY HIGH PRESSURE AND MAY CAUSE INJURIES IF THE PRESSURE IS RELIEVED SUDDENLY. 48
Insert the motor power test adapter in the drive head to check the motor power limitation.
UTS 49
49
Dismount the push-button plate from the syringe gauge and insert syringe gauge.
UTS 50
50
Select syringe type “#Lehre OPS 50“. The threaded end of the syringe gauge must be introduced in the opening of the motor power test adapter. To do this, hold on to the syringe gauge, if necessary by hand, in the syringe area.
UTS 51
51
Select pressure stage 1 and start infusion.
52
Confirm alarm.
53
Select pressure stage 3 and start infusion.
54
Confirm alarm.
When the maximum pressure of this pressure stage is reached, the delivery is stopped, the red LED on the operating unit flashes and the message “Alarm / Drive blocked” is displayed. The value read on the syringe gauge (in N) must match the value indicated for the motor power limitation in the TSC.
UTS 52
CS 1
UTS 53 When the maximum pressure of this pressure stage is reached, the delivery is stopped, the red LED on the operating unit flashes and the message “Alarm / Drive blocked” is displayed. The value read on the syringe gauge (in N) must match the value indicated for the motor power limitation in the TSC.
UTS 54
CS 1
UTS 55
Table 2 - 5 Device check (Part 4 of 5)
2 - 12
Perfusor® Space, 1.0 gb
1.3
Unit Diagnosis / Calibration
UTS
Activity
2
Function
If yes
If no
When the maximum pressure of this pressure stage is reached, the delivery is stopped, the red LED on the operating unit flashes and the message “Alarm / Drive blocked” is displayed. The value read on the syringe gauge (in N) must match the value indicated for the motor power limitation in the TSC.
UTS 56
CS 1
55
Select pressure stage 6 and start infusion.
56
Confirm alarm and pull syringe holder briefly.
UTS 57
57
Confirm syringe change, release syringe gauge and remove gauge.
UTS 58
WARNING WHILE CHECKING THE MOTOR POWER LIMITATION WITH THE SYRINGE GAUGE THE SYRINGE HOLDER MUST NOT BE OPENED. THE SYRINGE GAUGE IS UNDER VERY HIGH PRESSURE AND MAY CAUSE INJURIES IF THE PRESSURE IS RELIEVED SUDDENLY. 58
Insert syringe type 50/60 ml and lock PCA-lock with The syringe holder cannot be opened. PCA-key.
UTS 59
59
Open PCA-lock and remove syringe.
UTS 60
60
Insert syringe type 10 ml and lock PCA-lock with PCA-key.
61
Open PCA-lock and remove syringe.
62
Switch device off.
The syringe holder cannot be opened.
UTS 61
TS 32
TS 32
UTS 62 The message “Pump is switched off in 3 .. 2 .. 1 sec” is displayed.
UTS 63
63
“Drive is parked .../ Please wait ...“ is displayed. The drive head moves to the retracted park position.
UTS 64
64
The device switches off.
UTS 65
TS 35
The blue LED lights up for a short moment.
UTS 66
TS 35
65
Pull off the power supply.
66
Switch on unit.
UTS 67
67
Open the battery compartment cover when the An alarm signal sounds, the red LED flashes and drive head has moved to the extended end position. “Alarm / Battery cover open / Confirm with “OK” is displayed.
UTS 68
TS 36
68
Remove battery.
UTS 69
TS 38
69
Insert battery, close battery compartment cover and The message “Devicealarm / 1111” is displayed. switch on the device.
70
Switch the device off, remove service connector SP and dismount test structure.
A permanent alarm is triggered.
UTS 70 This step terminates the device check.
Table 2 - 5 Device check (Part 5 of 5)
Perfusor® Space, 1.3 gb
2 - 13
1.1
2
Unit Diagnosis / Calibration
Calibration CS
Activity
Function
If yes
1
Connect unit to PC with interface cable.
CS 2
2
Start Service Program on the PC (see “Starting the The desired device is found by the Service Program Service Program“ ➨ pg. 1 - 7). and then displayed.
CS 3
3
Start calibrating the unit (see “Starting Calibration“ ➨ pg. 2 - 14).
CS 4
4
Carry out calibration of the claws (see “Claw Calibration“ ➨ pg. 2 - 23).
Calibration of the claws was terminated successfully.
CS 5
5
Carry out calibration of the syringe holder (see “Syringe Holder Calibration“ ➨ pg. 2 - 23).
Calibration of the syringe holder was terminated successfully.
CS 6
6
Carry out pressure calibration (see “Pressure Calibration“ ➨ pg. 2 - 26).
Pressure calibration was terminated successfully.
CS 7
7
Close the Service Program (see “Quit the Service Program“ ➨ pg. 1 - 11).
If no
UTS 23
Table 2 - 6 Calibration
Procedural Instructions for Calibration
Starting Calibration Note Calibration must be carried out with power supply connected, since the calibration can be interrupted suddenly if the unit is battery-operated and the battery gets discharged so that the device is switched off. Note Please note that text and / or functions of the Service Program may change depending on the software version. The following screen illustrations are only examples and represent the state when the manual was printed.
2 - 14
Perfusor® Space, 1.1 gb
1.2
Unit Diagnosis / Calibration
2
1.
Start the Service Program (see “Starting the Service Program“ ➨ pg. 1 - 7).
2.
Select the unit to be calibrated in the left column of the window with a double mouse-click. The blue and the yellow LED blinks in opposite with the red LED.
3.
Select the register tab “Calibration”.
4.
Press the “New device” button in the frame “Calibration procedure”. The window “Worker ID” is opened.
Fig.: 2 - 2
Note If you do not have an allocated worker id, enter “0001”.
Perfusor® Space, 1.2 gb
2 - 15
1.2
2
Unit Diagnosis / Calibration
5.
Input your user number in the window “Worker ID” as well as the six-digit serial number of the device, if necessary.
6.
Confirm the input with “OK”.
Fig.: 2 - 3
Note If HiBaSeD could not clearly read the device serial number, the number must be entered according to the rating plate.
Fig.: 2 - 4 If the unit is not yet switched on, the window “Device on/off” opens and the user is asked to select the desired language. 7.
Select the desired language. The respective operating steps are explained in detail in the instructions for use. After the language was confirmed the unit switches on and the window “Device on/off” closes.
Note Fig.: 2 - 5
2 - 16
If calibration is interrupted, data is written back to the device and marked as invalid if this is still possible. When the Service Program is started again the data is marked as faulty and highlighted red when the “Modify” button is selected in the “Calibration procedure” frame.
Perfusor® Space, 1.2 gb
1.2
Unit Diagnosis / Calibration
2
Fig.: 2 - 6
Perfusor® Space, 1.2 gb
2 - 17
1.2
2
Unit Diagnosis / Calibration
8.
The frame “Data selection” is now activated.
Fig.: 2 - 7 If the “Modify” button was pressed in the “Calibration procedure” frame, the desired data for editing and transmission can now be selected in the “Data selection” frame.
2 - 18
Perfusor® Space, 1.2 gb
1.3
Unit Diagnosis / Calibration
9.
2
Mark at least the “Calibration data“ field in this frame if you have not selected “New device” and confirm by clicking “OK”. The device switches on and the drive head moves to the extended end position. You are prompted to press the blue connection key on the device.
Note At the end of the line “Calibration data”, the claw configuration is displayed by the abbreviation “(SC)” for silver claws and “(GC)” for green claws. If this setting does not match the claws really used, you can assign the correct claw type with the “Claw type selection” button. 10. Press the blue connection key on the device after the drive head has moved to the end position.
Fig.: 2 - 8
Perfusor® Space, 1.3 gb
2 - 19
1.2
2
Unit Diagnosis / Calibration
Fig.: 2 - 9 11. In the frame “Type of calibration” you can choose between a complete or a partial calibration. Select the desired calibration mode with the mouse pointer. Note The following description is applicable to a complete and a partial calibration. All possible calibrations are carried out one after the other if a complete calibration is selected. Interrupting the calibration may trigger an alarm in the device.
2 - 20
Perfusor® Space, 1.2 gb
1.2
Unit Diagnosis / Calibration
2
12. Press the “OK“ button after you have selected the calibration elements. The necessary device data is read out and stored in the PC.
Fig.: 2 - 10
Fig.: 2 - 11
Fig.: 2 - 12
Fig.: 2 - 13
Perfusor® Space, 1.2 gb
2 - 21
1.2
2
Unit Diagnosis / Calibration
Fig.: 2 - 14 13. The frame “Element selection” is now activated. If you have selected a complete calibration in the “Type of calibration” frame, the individual calibration elements are already selected and cannot be changed. Actuate the “OK” button. If you have chosen a partial calibration in the frame “Type of calibration”, you can click the calibration element “Claw”, “Syringe holder” and “Pressure” with the mouse pointer. A multiple choice is possible. Press the “OK” button after you have selected the calibration elements.
2 - 22
Perfusor® Space, 1.2 gb
1.2
Unit Diagnosis / Calibration
2
Claw Calibration 1.
The frame “Claw calibration” is activated and calibration is started.
2.
The claws in the drive head are closed and the query “Claw closed? Please confirm” is displayed in the frame “Claw calibration”.
3.
Check whether the claws are closed. Then actuate the “Yes” button.
4.
The claws in the drive head are opened and the query “Claw open? Please confirm” is displayed in the frame “Claw calibration”.
5.
Check whether the claws are opened. Then actuate the “Yes” button.
Fig.: 2 - 15
Fig.: 2 - 16 Syringe Holder Calibration 1.
The frame “Syringe holder calibration” is activated and calibration is started.
2.
Insert diameter gauge 32.0 mm and close the syringe holder.
Note The diameter gauge must not be held by the axial fastening of the housing side part. They must be inserted in such a way that the area of the diameter gauges touches the axial fastening edge. 3.
Press the “OK” button.
Fig.: 2 - 17
Perfusor® Space, 1.2 gb
2 - 23
1.2
2
Unit Diagnosis / Calibration
4.
Insert diameter gauge 23.4 mm and close the syringe holder.
5.
Press the “OK” button.
6.
Insert diameter gauge 15.7 mm and close the syringe holder.
7.
Press the “OK” button.
Fig.: 2 - 18
Fig.: 2 - 19
2 - 24
Perfusor® Space, 1.2 gb
1.2
Unit Diagnosis / Calibration
2
8.
Insert diameter gauge 9.0 mm and close the syringe holder.
9.
Press the “OK” button.
Fig.: 2 - 20 10. Open the syringe holder and remove the diameter gauge. Press the “OK” button. Note The syringe holder must always be completely turned and the axial fastening completely opened.
Fig.: 2 - 21
Perfusor® Space, 1.2 gb
2 - 25
1.2
2
Unit Diagnosis / Calibration
11. Close the syringe holder and actuate the “OK” button. If calibration was not terminated successfully, an error message is displayed on the PC screen.
Fig.: 2 - 22 Pressure Calibration Note The term “Power gauge” in the windows of the Service Program corresponds to the syringe gauge. 1.
The frame “Pressure calibration/length/PWM” is activated and calibration is started.
2.
Insert the length gauge and close the syringe holder.
3.
Press the “OK” button.
Fig.: 2 - 23
2 - 26
Perfusor® Space, 1.2 gb
1.3
Unit Diagnosis / Calibration
4.
2
If “Insert power gauge and confirm with OK” is displayed in the frame “Pressure calibration/length/PWM”, open the syringe holder and remove the length gauge.
WARNING DURING PRESSURE CALIBRATION WITH THE SYRINGE GAUGE THE SYRINGE HOLDER MUST NOT BE OPENED. THE SYRINGE GAUGE IS UNDER VERY HIGH PRESSURE AND MAY CAUSE INJURIES IF THE PRESSURE IS RELIEVED SUDDENLY. 5.
Insert the syringe gauge with the attached push-button plate for the Perfusor® Space and close the syringe holder.
Note Fig.: 2 - 24
The syringe gauge must not be tipped. Therefore fix the syringe gauge so far into the syringe recess by hand that the piston brake moves back and the claws surrounds the pressure element. 6.
Press the “OK” button.
7.
The power calibration is carried out. When calibration is finished the syringe gauge is released.
8.
When the drive head has moved to the extended end position, the syringe gauge can be removed.
9.
Close the syringe holder. The device can now be switched off.
Note If the device is switched off before calibration is terminated, the calibration is invalid and must be repeated. Fig.: 2 - 25 Evaluation 1.
At the end of calibration the result with all the values is displayed in the frame “Calibration process completed successfully”.
Fig.: 2 - 26
Perfusor® Space, 1.3 gb
2 - 27
1.2
2
Unit Diagnosis / Calibration
This report can be printed out by pressing the “Print” button.
Fig.: 2 - 27
2 - 28
2.
Actuate the “OK” button to finish the calibration process and to store the data in the device.
Perfusor® Space, 1.2 gb
1.0
Unit Diagnosis / Calibration
2
Trouble Shooting Note The following trouble shooting cannot be carried out independently. It is based on the precise observance of the steps for the device check (see “Device Check“ ➨ pg. 2 - 9). From there reference is made to the corresponding trouble shooting steps.
TS 1
Activity Replace power supply.
2 3
Function
If yes
If no
All LEDs light up for a short moment.
UTS 7
TS 2
At least one LED lights up for a short moment.
TS 3
TS 4
Replace the LC display.
4 5
Exchange processor PCB.
6
Exchange operating unit.
7
Exchange loudspeaker and switch on unit.
8
Exchange processor PCB.
9
Exchange operating unit.
10
Exchange processor PCB.
UTS 7 A message is displayed on the LC display.
TS 6
TS 5
All LEDs light up for a short moment and a message is displayed on the LC display.
UTS 7
TS 6
UTS 8 A short deep and then a short high beep sound.
UTS 10
TS 8
UTS 10 Keyboard, LC display as well as the syringe area are illuminated.
UTS 13
TS 10
UTS 13
11
Replace drive.
12
Switch on unit.
TS 12
13
Exchange processor PCB.
UTS 14
14
Replace drive head.
TS 15
The drive head moves to the extended end position. UTS 14
15
Switch on unit.
16
Exchange processor PCB.
The claws in the syringe head close and open.
UTS 15
17
Replace syringe holder with piston brake.
18
Exchange processor PCB.
19
Exchange processor PCB and actuate the “>” button.
20
Exchange operating unit.
UTS 19
21
Replace syringe holder with piston brake.
TS 22
TS 13
TS 16
UTS 15 “Syringe change / Please insert syringe ...” is UTS 18 displayed after the syringe holder has been opened.
TS 18
UTS 18 The service information: - Brake: stopped by ____ - drivetest ok - Size: 35.4 KuP 35.4 FuP is displayed on the LC display.
UTS 19
TS 20
Table 2 - 7 Trouble Shooting (Part 1 of 2)
Perfusor® Space, 1.0 gb
2 - 29
1.0
2
Unit Diagnosis / Calibration
TS
Activity
Function
If yes
If no
The syringe piston is fastened with the syringe holder blade and the default message is displayed on the LC display.
UTS 19
TS 23
22
Switch on unit and insert syringe.
23
Exchange processor PCB.
24
Switch on unit and insert syringe.
25
Exchange piston brake ribbon cable.
UTS 19
26
Exchange processor PCB.
TS 27
27
Switch on unit, insert syringe and select.
28
Replace drive head.
UTS 33
29
Exchange operating unit.
TS 30
30
Test all buttons on the operating unit during a functional check.
31
Exchange processor PCB.
32
Exchange processor PCB. Exchange PCA-slide and lock PCA-lock with PCA-key.
The syringe holder cannot be opened.
UTS 59
TS 33
33
Exchange PCA eccentric and lock PCA-lock with PCA-key.
The syringe holder cannot be opened.
UTS 59
TS 34
34
Replace syringe holder with piston brake.
UTS 59
35
Exchange processor PCB.
UTS 65
36
Replace battery module.
TS 37
37
Switch on unit and open the battery compartment cover when the drive head has moved to the extended end position.
UTS 67
38
Exchange processor PCB.
UTS 67
39
Disconnect power supply from the device and switch on device.
40
Charge battery module for about 16 hours in the device with power supply connected.
TS 39
41
Replace battery module.
UTS 9
TS 24 The syringe piston is fastened with the syringe holder blade and the default message is displayed on the LC display.
The drive head moves to the syringe piston, the claws in the drive head close and the message “Syringe change active / Syringe is caught” is displayed.
When the buttons are pressed the desired reaction is carried out.
UTS 19
UTS 33
UTS 34
TS 25
TS 28
TS 31
UTS 35
All LEDs light up for a short moment.
UTS 9
TS 38
TS 41
Table 2 - 7 Trouble Shooting (Part 2 of 2)
2 - 30
Perfusor® Space, 1.0 gb
1.0
3-
Disassembly / Assembly
Perfusor® Space
3.1
General
3
Remarks on Disassembly / Assembly Before disassembling the unit, the system must be checked (see “Device Check“ ➨ pg. 2 - 9) to isolate the part to be exchanged. The necessary steps to disassemble the complete unit, all its subsystems and spare parts are detailed in the following description. Steps that are not necessary can be skipped. Move the drive head to the extended end position before starting disassembly. 1.
Switch the unit on. The drive head moves to the extended end position.
2.
Open the syringe holder.
3.
Switch the device off when the syringe holder is opened. The drive head stays at the extended end position.
WARNING PAY ATTENTION TO THE PISTON BRAKE BLADE WHEN WORKING ON THE PISTON BRAKE. THE BLADE IS SHARP AND MAY CAUSE INJURIES. Note Special screws for plastic housings are used in this unit. Pay attention to the corresponding notes when you fit the screws.
Perfusor® Space, 1.0 gb
3- 1
1.2
3
Disassembly / Assembly
Preparations for Exchanging the Processor PCB If the processor PCB is to be replaced a back-up of the pump settings is to be carried out, if this is still possible. 1.
Start the Service Program (see “Starting the Service Program“ ➨ pg. 1 - 7).
2.
Select the register tab “Modification data”.
3.
Press the “From device” button. The data is read from the pump.
Fig.: 3 - 1
3- 2
Perfusor® Space, 1.2 gb
1.2
Disassembly / Assembly
4.
Select the tab “IO”.
5.
Press the “To file” button.
3
In the window which opens now you are asked for the storage position of the file on the PC hard disk and the file name.
Fig.: 3 - 2 6.
Perfusor® Space, 1.2 gb
Press the “Print” button to transmit the device data to a printer.
3- 3
1.2
3
Disassembly / Assembly
7.
Actuate the “Display” button to display the device data on screen. With “Close” the window is closed again.
Fig.: 3 - 3 8.
Select the storage position in the “Save as” window and input a unique file name.
9.
Press the “Save” button. The data of the pump is saved on the PC hard disk.
Fig.: 3 - 4
3- 4
Perfusor® Space, 1.2 gb
1.2
Disassembly / Assembly
3
10. Select the tab “Disposable articles”.
Fig.: 3 - 5 11. Actuate the “From device” button. The data is read from the pump. The data of the disposable articles read out is displayed on screen.
Perfusor® Space, 1.2 gb
3- 5
1.2
3
Disassembly / Assembly
Fig.: 3 - 6 12. Press the “Save as” button. In the window which opens now you are asked for the storage position of the file on the PC hard disk and the file name.
3- 6
Perfusor® Space, 1.2 gb
1.2
Disassembly / Assembly
3
13. Select the storage position in the “Save as” window and input a unique file name. 14. Press the “Save” button. The data of the pump is saved on the PC hard disk. 15. Exit the Service Program (see “Quit the Service Program“ ➨ pg. 1 - 11). Note When the new processor PCB has been installed the saved data must be transferred back to the device (see “Processor PCB“ ➨ pg. 3 - 36).
Fig.: 3 - 7
Perfusor® Space, 1.2 gb
3- 7
1.3
3
Disassembly / Assembly
Service Parts and Screw Kit All small parts, such as cover caps, are contained in a Perfusor® Space service part kit. Designation
Ord. No.
Service part kit Perfusor® Space . . . . . . . . . . . . . . . . . 3477 4270 with: housing cover cap (40 pieces) cover caps for operating unit (10 pieces) cover cap for syringe holder (10 pieces) cover cap for drive head and claw (20 pieces) housing foot (20 pieces) sealing strip 40 x 4 x 2 (10 pieces) release button SP with leaf spring (2 pieces) wing sensor holder (1 pieces) locking clip for band PSP (10 pieces) Cover caps for housing SP (50 pieces) . . . . . . . . . . . . . 3477 4386 Cover caps for operating unit PSP (10 pieces) . . . . . . 3477 3103 Integrated socket P2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 3477 4355 Connector seal P2 (5 pieces) . . . . . . . . . . . . . . . . . . . . 3477 3102 Grease PSP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1571 Set of adhesive labels Perfusor® Space . . . . . . . . . . . . 3477 0969 Claw set PSP (10 pieces), silver . . . . . . . . . . . . . . . . . . . 3477 4378 Claw set PSP (10 pieces), green (from SW “F”) . . . . . . 3477 4379 All screws used in the device are included in a Perfusor® Space screw kit. Screw kit Perfusor® Space . . . . . . . . . . . . . . . . . . . . . . 3477 4289 with: screw EJOT 22x8 WN 5451 TORX 6IP (5 pieces) screw EJOT 25x7 WN 5451 TORX 8IP (5 pieces) screw EJOT 30x6 WN 5451 TORX 10IP (5 pieces) screw EJOT 30x8 WN 5451 TORX 10IP (10 pieces) screw EJOT 20x12 WN 5452 TORX 6IP (5 pieces) screw EJOT 20x14 WN 5452 TORX 6IP (5 pieces) screw EJOT 22x4.5 WN 5452 TORX 6IP (10 pieces) screw EJOT 25x10 WN 5452 TORX 8IP (5 pieces) screw EJOT 30x8 WN 5452 TORX 10IP (10 pieces) screw EJOT 30x12 WN 5452 TORX 10IP (10 pieces) screw EJOT 30x35 WN 5452 TORX 10IP (5 pieces) screw EJOT 22x8 WN 5454 TORX 6IP (5 pieces) locking ring (5 pieces)
3- 8
Perfusor® Space, 1.3 gb
1.2
Disassembly / Assembly
3.2
Battery Module
Designation
3
Ord. No.
Battery compartment cover PSP , cpl. . . . . . . . . . . . . . 3452 0872 Battery pack SP (NIMH). . . . . . . . . . . . . . . . . . . . . . . . . 0871 3180
1
Disassembly Note Move the drive head to the extended end position before starting disassembly (see “General“ ➨ pg. 3 - 1). 2
1.
Press the lock (Fig.: 3 - 8 / Item 2) on the battery compartment cover (Fig.: 3 - 8 / Item 1) and remove the battery compartment cover.
Note The battery compartment cover of more recent devices is shorter and can only be unlocked using a pointed object.
Fig.: 3 - 8 Legend of fig. 3 - 8: ItemDesignation 1
Battery compartment cover
2
Battery compartment cover lock
Perfusor® Space, 1.2 gb
3- 9
1.0
3
Disassembly / Assembly
2. 1
3
Lift the lock (Fig.: 3 - 9 / Item 3) on the battery pack (Fig.: 3 9 / Item 1) and remove the battery pack out of the device.
2
Fig.: 3 - 9 Legend of fig. 3 - 9: ItemDesignation 1
Battery pack
2
Battery compartment cover
3
Battery pack lock
3 - 10
Perfusor® Space, 1.0 gb
1.0
Disassembly / Assembly
3.3
Unit Foot
Designation
3
Ord. No.
Unit foot (see “Service Parts and Screw Kit“ ➨ pg. 3 - 8) Disassembly 1.
Pull the unit foot (Fig.: 3 - 10 / Item 1) out of the housing.
1 Fig.: 3 - 10 Legend of fig. 3 - 10: ItemDesignation 1
Unit Foot
Perfusor® Space, 1.0 gb
3 - 11
1.0
3
3.4
Disassembly / Assembly
Operating Unit
Designation
Ord. No.
Operating unit PSP, cpl. . . . . . . . . . . . . . . . . . . . . . . . . 3452 0970 Hinge plate PSP, left . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1011 Hinge plate PSP, right . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1020 1 2
PCA-slide PSP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 0899 PCA-eccentric PSP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 0902 Rear panel, operating unit PSP . . . . . . . . . . . . . . . . . . . 3452 1003 LC display SP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 0988 Front flap with keyboard PSP . . . . . . . . . . . . . . . . . . . . 3452 0996
3 4 5
Screws and cover caps (see “Service Parts and Screw Kit“ ➨ pg. 3 - 8) Note Please pay attention to the corresponding notes during assembly and installation (see “Assembly / Installation“ ➨ pg. 3 - 35). Disassembly 1.
Pierce two cover caps (Fig.: 3 - 11 / Item 1) with a small screwdriver and remove cover caps.
2.
Unscrew two screws and remove the right hinge plate (Fig.: 3 - 11 / Item 3) carefully out of the bottom part of the housing and pull it off the (Fig.: 3 - 11 / Item 6) operating unit.
6
Fig.: 3 - 11 Legend of fig. 3 - 11: ItemDesignation 1
Cover cap
2
Screw EJOT 30x8 WN 5452 TORX 10IP A2
3
Hinge plate, right
4
PCA-eccentric
5
PCA-slide
6
Operating Unit
3 - 12
Note When dismounting the operating unit pay attention to the length of the connection cable. 3.
Remove the PCA-slide (Fig.: 3 - 11 / Item 5) and the PCAeccentric (Fig.: 3 - 11 / Item 4) out of the housing bottom part.
Perfusor® Space, 1.0 gb
1.0
Disassembly / Assembly
3
4.
Push the right and left connector locks (Fig.: 3 - 12 / Item 2) carefully forward.
5.
Disconnect the operating unit connection cable (Fig.: 3 - 12 / Item 1) from the connector.
1
2 Fig.: 3 - 12 Legend of fig. 3 - 12: ItemDesignation 1
Operating unit connection cable
2
Connector lock
Perfusor® Space, 1.0 gb
3 - 13
1.2
3
Disassembly / Assembly
1
6.
Pull the operating unit from the left hinge plate (Fig.: 3 - 13 / Item 3).
7.
Pierce two cover caps (Fig.: 3 - 13 / Item 1) with a small screwdriver and remove cover caps.
8.
Unscrew two screws and remove the left hinge plate.
2
3
4 Fig.: 3 - 13 Legend of fig. 3 - 13: ItemDesignation 1
Cover cap
2
Screw EJOT 30x8 WN 5452 TORX 10IP A2
3
Hinge plate, left
4
Operating Unit
3 - 14
Perfusor® Space, 1.2 gb
1.0
Disassembly / Assembly
3
Disassembly 1
2
1.
Pierce six cover caps (Fig.: 3 - 14 / Item 1) with a small screwdriver and remove cover caps.
2.
Unscrew six screws and remove the rear panel (Fig.: 3 - 14 / Item 4).
Note The three screws of the keyboard must not be loosened. A uniform pressure point of all keys is only guaranteed when a special tool is used for assembly.
4
3 Fig.: 3 - 14 Legend of fig. 3 - 14: ItemDesignation 1
Cover cap
2
Screw EJOT 22x4.5 WN 5452 TORX 6IP A2
3
Screws for keyboard: Do not loosen the screws
4
Operating unit rear panel
Perfusor® Space, 1.0 gb
3 - 15
1.0
3
Disassembly / Assembly
1
3.
Push the right and left connector locks of the PCB keyboard carefully to the left.
4.
Pull the LC display ribbon cable (Fig.: 3 - 16 / Item 1) out of the connector.
5.
Lift the LC display out of the operating unit.
Fig.: 3 - 15 Legend of fig. 3 - 15: ItemDesignation 1
LC display connection cable lock
Note 1
The screws of the keyboard must not be loosened. A special procedure is required to install the keyboard, so that a uniform pressure point is guaranteed for all keys.
2
Fig.: 3 - 16 Legend of fig. 3 - 16: ItemDesignation 1
LC display
2
Front flap with keyboard
3 - 16
Perfusor® Space, 1.0 gb
1.0
Disassembly / Assembly
3.5
Upper Part of Housing
Designation
3
Ord. No.
Upper part of housing PSP . . . . . . . . . . . . . . . . . . . . . . 3452 0910 Screws and cover caps (see “Service Parts and Screw Kit“ ➨ pg. 3 - 8) Note Please pay attention to the corresponding notes during assembly and installation (see “Assembly / Installation“ ➨ pg. 3 - 35). Disassembly 1
2
1.
Pierce five cover caps (Fig.: 3 - 17 / Item 4) with a small screwdriver and remove cover caps.
2.
Unscrew five screws.
3.
Loosen the locking tabs (Fig.: 3 - 17 / Item 1) of the upper part of the housing (Fig.: 3 - 17 / Item 2) carefully by pressing the left and rear outer edge of the housing upwards and remove the housing upper part.
Note Pay attention to the length of the connection cable and to the connectors P2 and P3 when dismounting the housing. Do not pull the connectors together with the upper part out of the bottom part.
5
4
3
Fig.: 3 - 17 Legend of fig. 3 - 17: ItemDesignation 1
Locking tabs
2
Housing upper part
3
Screw EJOT 30x35 WN 5452 TORX 10IP A2
4
Cover cap
5
Screw EJOT 30x12 WN 5452 TORX 10IP A2
Perfusor® Space, 1.0 gb
3 - 17
1.0
3
Disassembly / Assembly
4. 1
Unscrew two screws and remove the contact strip (Fig.: 3 18 / Item 3) (Fig.: 3 - 18 / Item 1).
Note If necessary, the spring-mounted contact pins must be carefully inserted when the contact strip is dismounted.
3
2
Fig.: 3 - 18 Legend of fig. 3 - 18: ItemDesignation 1
Housing upper part
2
Screw EJOT 25x7 WN 5451 TORX 8IP
3
Contact strip
3 - 18
Perfusor® Space, 1.0 gb
1.0
3
Disassembly / Assembly
3.6
Release Button
Designation
Ord. No.
Release button PSP with leaf spring (see “Service Parts and Screw Kit“ ➨ pg. 3 - 8) 1
Disassembly 1.
Pull the release button (Fig.: 3 - 19 / Item 1) out of the housing bottom part.
Fig.: 3 - 19 Legend of fig. 3 - 19: ItemDesignation 1
3.7
Release Button
Loudspeaker
Designation
Ord. No.
Loudspeaker SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 0937 1
Disassembly 1.
Pull the loudspeaker connector off (Fig.: 3 - 20 / Item 1) the processor PCB and remove the loudspeaker.
Fig.: 3 - 20 Legend of fig. 3 - 20: ItemDesignation 1
Loudspeaker
Perfusor® Space, 1.0 gb
3 - 19
1.3
3
3.8
Disassembly / Assembly
Drive
Designation
Ord. No.
Drive PSP, cpl. Silver claws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1046 Green claws (as from unit software “F”) . . . . . . . . 3452 1041
1
Drive head PSP (incl. driving tube) Silver claws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1038 Green claws (as from unit software “F”) . . . . . . . . 3452 1039 Drive head housing PSP . . . . . . . . . . . . . . . . . . . . . . . . 3452 1055 Claw mechanism PSP . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1550 Drive PCB, PSP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1569 Side part of housing PSP, cpl. . . . . . . . . . . . . . . . . . . . . 3452 1054 Screws and claws (see “Service Parts and Screw Kit“ ➨ pg. 3 - 8) Fig.: 3 - 21
Note
Legend of fig. 3 - 21: ItemDesignation 1
Please pay attention to the corresponding notes during assembly and installation (see “Assembly / Installation“ ➨ pg. 3 - 35).
Drive connector lock
Disassembly
1
1.
Tilt the lock (Fig.: 3 - 21 / Item 1) of the drive ribbon cable upwards and pull the cable out of the connector.
2.
Loosen one screw (Fig.: 3 - 23 / Item 1) and lift the fastening angle (Fig.: 3 - 23 / Item 2) of the drive ribbon cable.
3.
Unscrew one screw (Fig.: 3 - 23 / Item 3) and remove the screw together with the locking washer (Fig.: 3 - 23 / Item 4) from the drive.
4.
Pull the left carrier (Fig.: 3 - 22 / Item 1) / (Fig.: 3 - 23 / Item 5) out of the drive slide.
5.
Pull out the drive head (Fig.: 3 - 23 / Item 6) together with the driving tube and the guide rail carefully from the drive assembly.
CAUTION Fig.: 3 - 22 Legend of fig. 3 - 22: ItemDesignation 1
Pay attention to the ribbon cable in the driving tube when dismounting the drive.
Left carrier
3 - 20
Perfusor® Space, 1.3 gb
1.1
Disassembly / Assembly
1
3
2
5
4
3
6 Fig.: 3 - 23 Legend of fig. 3 - 23: ItemDesignation 1
Screw EJOT 22x8 WN 5451 TORX 6IP A2
4
Washer
2
Fastening angle
5
Carrier
3
Screw EJOT 22x8 WN 5451 TORX 6IP A2
6
Drive head
Perfusor® Space, 1.1 gb
3 - 21
1.0
3
Disassembly / Assembly
1
3
6.
Pull the drive motor connector (Fig.: 3 - 24 / Item 2) off the processor PCB.
7.
Unscrew one screw (first temporary screw) and remove the processor PCB ground cable (Fig.: 3 - 24 / Item 3).
2
Fig.: 3 - 24 Legend of fig. 3 - 24: ItemDesignation 1
Screw EJOT 30x8 WN 5451 TORX 10IP
2
Drive motor connector
3
Processor PCB ground cable
3 - 22
Perfusor® Space, 1.0 gb
1.0
Disassembly / Assembly
8. 2
3
Unscrew one screw (second temporary screw) and take the drive assembly (Fig.: 3 - 25 / Item 1) out of the housing.
Note 1
Please pay attention to the corresponding notes during assembly and installation (see “Assembly / Installation“ ➨ pg. 3 - 35).
Fig.: 3 - 25 Legend of fig. 3 - 25: ItemDesignation 1
Drive assembly
2
Screw EJOT 30x8 WN 5451 TORX 10IP 9. 1
Pull the side part of the housing (Fig.: 3 - 26 / Item 1) out of the bottom part.
Fig.: 3 - 26 Legend of fig. 3 - 26: ItemDesignation 1
Side part of housing
Perfusor® Space, 1.0 gb
3 - 23
1.1
3
Disassembly / Assembly
Disassembly of the Drive Head 1
1.
Pierce two cover caps (Fig.: 3 - 27 / Item 4) with a small screwdriver and remove cover caps.
2.
Unscrew two screws (Fig.: 3 - 27 / Item 3).
3.
Remove claws (Fig.: 3 - 27 / Item 2) carefully out of the drive head.
CAUTION The membrane plate (Fig.: 3 - 27 / Item 1) of the drive head must not be used as thrust bearing when removing the claws. If the force exerted on the membrane plate is too great the membrane plate and the accessory components are damaged. 3
4
2
Fig.: 3 - 27 Legend of fig. 3 - 27: ItemDesignation 1
Membrane plate
2
Claws
3
Screw EJOT 20x18 WN 5452 TORX 6IP
4
Cover caps
1
4.
Pierce three cover caps (Fig.: 3 - 28 / Item 2) with a small screwdriver and remove cover caps.
5.
Unscrew three screws (Fig.: 3 - 28 / Item 1).
6.
Pull the drive head housing (Fig.: 3 - 28 / Item 3) over the driving tube and off the drive head.
2 Note Note cable or wire layout and sketch if necessary.
3 Fig.: 3 - 28 Legend of fig. 3 - 28: ItemDesignation 1
Screw EJOT 25x10 WN 5452 A2 TORX 6IP
2
Cover caps
3
Drive head housing
3 - 24
Perfusor® Space, 1.1 gb
1.1
Disassembly / Assembly
3
7.
Pull the claw mechanism (Fig.: 3 - 29 / Item 3) off the drive head cover (Fig.: 3 - 29 / Item 2) until the connection cable connector (Fig.: 3 - 30 / Item 1), (Fig.: 3 - 29 / Item 1) can be easily accessed.
8.
Pull the connection cable of the claw mechanism off the drive head PCB and remove the claw mechanism.
9.
Tilt the lock (Fig.: 3 - 30 / Item 3) of the drive ribbon cable upwards and pull the cable out of the connector.
1
2 3 Fig.: 3 - 29 Legend of fig. 3 - 29: ItemDesignation 1
Connection cable, claw mechanism
2
Drive head cover
3
Claw mechanism
1
2
Note Pay attention to the emergency release tappet (Fig.: 3 - 30 / Item 2) during disassembly. The emergency release tappet can easily drop out of the guide.
3
Fig.: 3 - 30 Legend of fig. 3 - 30: ItemDesignation 1
Connector of claw mechanism connection cable
2
Emergency release tappet
3
Ribbon cable, drive
Perfusor® Space, 1.1 gb
3 - 25
1.2
3
Disassembly / Assembly
1
10. Unscrew one screw (Fig.: 3 - 31 / Item 2) and remove the ground wire (Fig.: 3 - 31 / Item 1) of the drive PCB (Fig.: 3 31 / Item 3) from the driving tube.
2
CAUTION Pay attention to the strain gauge (Fig.: 3 - 31 / Item 4) when dismantling the drive head PCB. The strain gauge must not be jammed or removed by force out of the drive head cover. CAUTION
4 Fig.: 3 - 31 Legend of fig. 3 - 31: ItemDesignation 1
Ground wire
2
Screw EJOT-PT Type DG 22x5 WN 1552
3
Drive PCB
4
Strain gauge
3 - 26
3
The PCB potentiometer of the drive head must not be turned by more than approx. 120°. 11. Take the drive PCB with the strain gauge carefully out of the drive head cover. The strain gauge and the PCB should be pulled vertically out of the holder.
Perfusor® Space, 1.2 gb
1.0
3
Disassembly / Assembly
3.9
Syringe Holder with Piston Brake
Designation
Ord. No.
Piston brake PSP ribbon cable. . . . . . . . . . . . . . . . . . . . 3452 0864 Syringe holder with piston brake PSP, cpl. . . . . . . . . . . 3452 0945 Syringe holder PSP spring . . . . . . . . . . . . . . . . . . . . . . . 3452 0953 Piston brake PSP guide rail . . . . . . . . . . . . . . . . . . . . . . 3452 0961 Screws and cover caps (see “Service Parts and Screw Kit“ ➨ pg. 3 - 8) Disassembly WARNING PAY ATTENTION TO THE PISTON BRAKE BLADE WHEN WORKING ON THE PISTON BRAKE. THE BLADE IS SHARP AND MAY CAUSE INJURIES.
1
2
1.
Push the right and left connector lock (Fig.: 3 - 32 / Item 1) on the processor PCB carefully forward.
2.
Pull the ribbon cable (Fig.: 3 - 32 / Item 2) out of the connector.
Fig.: 3 - 32 Legend of fig. 3 - 32: ItemDesignation 1
Processor PCB connector lock
2
Piston brake ribbon cable
Perfusor® Space, 1.0 gb
3 - 27
1.0
3
Disassembly / Assembly
3.
Unscrew one screw and remove the locking clip (Fig.: 3 - 33 / Item 2) from the piston brake PCB.
1 2
Fig.: 3 - 33 Legend of fig. 3 - 33: ItemDesignation 1
Screw EJOT 20x14 WN 5452 TORX 6IP
2
Locking clip
3 - 28
Perfusor® Space, 1.0 gb
1.0
Disassembly / Assembly
3
4.
Open the right and left connector lock (Fig.: 3 - 34 / Item 1) on the piston brake PCB carefully.
5.
Pull the ribbon cable (Fig.: 3 - 35 / Item 1) out of the connector and remove the cable from the housing.
1
Fig.: 3 - 34 Legend of fig. 3 - 34: ItemDesignation 1
Piston brake connector lock
1
Fig.: 3 - 35 Legend of fig. 3 - 35: ItemDesignation 1
Piston brake ribbon cable
Perfusor® Space, 1.0 gb
3 - 29
1.0
3
Disassembly / Assembly
6.
Remove the syringe holder spring (Fig.: 3 - 36 / Item 1) from the post in the bottom part of the housing.
Note The syringe holder spring can only be removed together with the piston brake drive.
1
Fig.: 3 - 36 Legend of fig. 3 - 36: ItemDesignation 1
Syringe holder spring
1
7.
Pull out the syringe holder and turn it clockwise.
8.
Pierce two cover caps (Fig.: 3 - 37 / Item 2) in the syringe holder with a small screwdriver and remove cover caps.
9.
Unscrew two screws and remove the cover from the syringe holder (Fig.: 3 - 37 / Item 1).
10. Turn and push in the syringe holder housing with piston brake.
3
2
Fig.: 3 - 37 Legend of fig. 3 - 37: ItemDesignation 1
Syringe holder cover
2
Cover cap
3
Screw EJOT 25x10 WN 5452 TORX 8IP
3 - 30
Perfusor® Space, 1.0 gb
1.0
Disassembly / Assembly
3
11. Drive the piston brake motor with maximum 3 V DC. The blade is moved out of the syringe holder housing. 1
Note If the blade moves into the syringe holder housing, then the polarity on the piston brake motor must be changed. 12. Pull the blade out of the syringe holder housing.
Fig.: 3 - 38 Legend of fig. 3 - 38: ItemDesignation 1
Piston brake blade
1
13. Loosen one screw. Remove the piston brake PCB (Fig.: 3 - 39 / Item 2) and put it carefully aside. The connection wires must not be unsoldered. Note Pay attention to the light barrier components on the PCB underside and to the length of the connection wires to the piston brake motor when removing the printed circuit board.
2
Fig.: 3 - 39 Legend of fig. 3 - 39: ItemDesignation 1
Screw EJOT 20x12 WN 5452 TORX 6IP
2
Piston brake PCB
Perfusor® Space, 1.0 gb
3 - 31
1.0
3
Disassembly / Assembly
14. Unscrew one screw and remove the bearing cover (Fig.: 3 40 / Item 2). 15. Take the lock (Fig.: 3 - 40 / Item 3) out of the bearing housing.
1 2 3
Fig.: 3 - 40 Legend of fig. 3 - 40: ItemDesignation 1
Screw EJOT 20x12 WN 5452 TORX 6IP
2
Bearing cover
3
Lock
1
2
3
16. Open the circlip (Fig.: 3 - 41 / Item 3) and pull it together with the carrier (Fig.: 3 - 41 / Item 2) off the syringe holder housing (Fig.: 3 - 41 / Item 1). 17. Pull the syringe holder housing out of the bottom part of the housing.
Fig.: 3 - 41 Legend of fig. 3 - 41: ItemDesignation 1
Syringe holder housing
2
Carrier
3
Circlip
3 - 32
Perfusor® Space, 1.0 gb
1.0
Disassembly / Assembly
1
3
18. Unscrew two screws and remove guide rail (Fig.: 3 - 42 / Item 2) out of the bottom part of the housing. 19. Take piston brake motor assembly (Fig.: 3 - 42 / Item 4) out of the housing bottom part. 20. Remove syringe holder spring from the piston brake motor assembly.
2 3 4
Fig.: 3 - 42 Legend of fig. 3 - 42: ItemDesignation 1
Screw EJOT 30x8 WN 5451 TORX 10IP
2
Guide rail
3
Syringe holder spring
4
Piston brake motor assembly
Perfusor® Space, 1.0 gb
3 - 33
1.1
3
Disassembly / Assembly
3.10 Processor PCB
2
Designation
Ord. No.
Processor PCB PSP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 0880 (incl. connectors and syringe wing sensor)
3
Housing bottom part PSP . . . . . . . . . . . . . . . . . . . . . . . 3452 0929 Type plate PSP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Upon request
1
Screws and syringe wing sensor holder (see “Service Parts and Screw Kit“ ➨ pg. 3 - 8) Note
6 4
Please pay attention to the corresponding notes during assembly and installation (see “Assembly / Installation“ ➨ pg. 3 - 35). Disassembly
5
1.
Pull the syringe wing sensor holder (Fig.: 3 - 43 / Item 1) out of the housing.
2.
Lift the syringe wing sensor (Fig.: 3 - 43 / Item 6) out of the housing bottom part (Fig.: 3 - 43 / Item 5).
Note Pay attention to the connection cable to the syringe wing sensor when removing the processor PCB. The connection cable is not shown in Fig.: 3 - 43.
Fig.: 3 - 43 Legend of fig. 3 - 43: ItemDesignation 1
Syringe wing sensor holder
2
Processor PCB
3
Screw EJOT 30x6 WN 5451 TORX 10IP
4
Shielding plate with earthing wire
5
Housing bottom part
6
Syringe wing sensor
3 - 34
3.
Unscrew three screws and remove screws together with the processor PCB (Fig.: 3 - 43 / Item 2) and the shielding plate (Fig.: 3 - 43 / Item 4) from the bottom part of the housing.
Perfusor® Space, 1.1 gb
1.0
Disassembly / Assembly
3.11 Assembly / Installation
3
Assembly or installation of the modules and subsystems is done in reverse order of disassembly. Special steps to be observed are described hereafter in detail. Only new cover caps are to be used. Special Screws Special screws for plastic housings are used in this unit. The screws are not self-cutting but produce a thread in the plastic of the housing through deformation when fitted in for the first time. If the beginning of the thread is not engaged when the screw is fitted, a new thread is produced and the old thread is destroyed so that the security of the fixing can no longer be guaranteed. Proceed as follows to fit the special screws: 1.
Put the screw on the thread.
2.
Rotate screw anti-clockwise (loosen) until a faint click can be heard. This click is produced when the screw thread drops into the existing thread.
3.
Screw in the screw and tighten with the defined torque.
Zero Force Insertion Connector Note Make sure that the ribbon cable is centered between the plug guides when the zero force insertion connector is locked. Check the lock and the ribbon cable for correct fit before any further installation.
Perfusor® Space, 1.0 gb
3 - 35
1.1
3
Disassembly / Assembly
Processor PCB When the processor PCB is replaced all data of the pump except for the calibration data was probably saved on a PC (see “Preparations for Exchanging the Processor PCB“ ➨ pg. 3 - 2). Carry out the following steps to transmit the data back to the device. WARNING WHEN DATA PREVIOUSLY SAVED IS TRANSFERRED BACK TO THE DEVICE, CALIBRATION DATA IS NOT TRANSFERRED. THEREFORE, A COMPLETE NEW CALIBRATION OF THE UNIT IS REQUIRED.
3 - 36
1.
Start the Service Program (see “Starting the Service Program“ ➨ pg. 1 - 7).
2.
Select the register tab “Modification data”.
3.
Press the “From file” button. The window “Open” is displayed on screen.
Perfusor® Space, 1.1 gb
1.2
Disassembly / Assembly
3
Fig.: 3 - 44 4.
Select the desired file with the mouse pointer and press the “Open” button.
Fig.: 3 - 45
Perfusor® Space, 1.2 gb
3 - 37
1.2
3
Disassembly / Assembly
5.
Change to the tab “IO” and actuate the “To device” button.
6.
Press the “OK” button when the window “Confirmation” is displayed.
Fig.: 3 - 46
Fig.: 3 - 47
3 - 38
Perfusor® Space, 1.2 gb
1.2
Disassembly / Assembly
7.
3
Enter your worker id in the window “Worker ID”. Press the “OK” button to transmit the data to the device.
Fig.: 3 - 48 A message is displayed that a change of the device data may affect the patients.
Fig.: 3 - 49
Perfusor® Space, 1.2 gb
3 - 39
1.2
3
Disassembly / Assembly
8.
Select the tab “Disposable articles”.
9.
Press the “Load from“ button. The window “Open” is displayed on screen.
Fig.: 3 - 50
3 - 40
Perfusor® Space, 1.2 gb
1.2
Disassembly / Assembly
3
10. Select the desired file with the mouse pointer and press the “Open” button. The data loaded is displayed on screen. 11. Actuate the “To device” button.
Fig.: 3 - 51
Fig.: 3 - 52
Perfusor® Space, 1.2 gb
3 - 41
1.2
3
Disassembly / Assembly
12. Press the “OK” button when the window “Confirmation” is displayed.
Fig.: 3 - 53 13. Enter your worker id in the window “Worker ID”. Press the “OK” button to transmit the data to the device.
Fig.: 3 - 54 A message is displayed that a change of the device data may affect the patients.
Fig.: 3 - 55 14. Exit the Service Program (see “Quit the Service Program“ ➨ pg. 1 - 11).
3 - 42
Perfusor® Space, 1.2 gb
1.3
Disassembly / Assembly
3
Loudspeaker 1.
Route the loudspeaker connection cable between the drive motor and its connection wires, see Fig.: 3 - 56.
Fig.: 3 - 56 Piston Brake WARNING PAY ATTENTION TO THE PISTON BRAKE BLADE WHEN WORKING ON THE PISTON BRAKE. THE BLADE IS SHARP AND MAY CAUSE INJURIES. Note Pay attention to the light barrier components on the PCB underside when installing the piston brake PCB.
Fig.: 3 - 57
Perfusor® Space, 1.3 gb
1.
Insert the syringe holder spring on the piston brake drive and fit the drive.
2.
Route the ribbon cable to the piston brake drive as shown in Fig.: 3 - 57.
3 - 43
1.2
3
Disassembly / Assembly
Drive Head 1.
Insert the drive head PCB with the strain gauge vertically in the drive head cover. Please note that the strain gauge must not get jammed in the guide.
Note The three strain gauge tongues are level with the PCB upper side. 2.
The ground wire is to be layed according to the notes or the draft which was prepared before disassembly.
3.
Turn the potentiometer (Fig.: 3 - 58) of the drive head PCB before assembly in such a way that the operating square of the upper claw seat can be pushed in.
CAUTION The PCB potentiometer of the drive head must not be turned by more than approx. 120°.
Fig.: 3 - 58 4.
Position the two claw seats (Fig.: 3 - 58) before assembly in such a way that the marking (dot in material) on the upper claw seat points vertically upwards and the marking on the bottom claw seat points to the right, away from the driving tube.
Note The motor connection wires and the ground wire must be laid between the claw mechanism bearing and the driving tube so that they cannot slip in the area of moving parts, e.g. the membrane tappet.
Fig.: 3 - 59
3 - 44
Perfusor® Space, 1.2 gb
1.1
Disassembly / Assembly
3
Note Check the position of the emergency release tappet before mounting the drive head housing.
Fig.: 3 - 60 5.
Push the drive head housing on to the driving tube until the switch flag of the membrane tappet is positioned just before the claw mechanism.
6.
Turn the switch flag in such a way that it can be pushed in the switch flag guide.
7.
Now mount the drive head housing. The membrane tappet must engage in the claw mechanism when the drive head housing is installed. For this purpose the membrane can be pressed during or after assembly.
Note Pay attention that the membrane can be moved smoothly. Fig.: 3 - 61
8.
Install both claws and make sure that the sealing lips are not squeezed or damaged.
Drive / Side Part of Housing Note Take care not to damage the ribbon cable when inserting the driving tube into the drive assembly. Note Pay attention to the switch on the processor PCB when mounting the drive. The switch should be operated by the drive assembly slide.
Perfusor® Space, 1.1 gb
3 - 45
1.1
3
Disassembly / Assembly
Note Pay attention to the syringe wing sensor when inserting the side part of the housing and make sure that the sensor can be operated correctly. 1.
Route the ribbon cable through the slide nut before pushing in the driving tube and then through the slide in front of the spindle nut when looking from the rear of the housing.
2.
Fold the ribbon cable once through 90° upwards, see Fig.: 3 62, before mounting the fastening angle.
3.
Run the drive motor connector over the loudspeaker connection cable. The loudspeaker connection cable must be positioned between the drive motor housing and the motor connection wires.
Note Check that the two carriers in the drive slide are protected from falling out by the washer and screw.
Fig.: 3 - 62
Housing Note Take care that no cables are squeezed, and check that the connector seals at the back are correctly placed in the housing and that the loudspeaker is correctly located when the housing is fitted.
3 - 46
1.
Before mounting check the silicone seals in the housing and grease with silicone high-vacuum grease (part No. 3450 7930).
2.
Lower the upper part of the housing vertically and carefully on to the bottom part.
3.
Press the upper and bottom parts of the housing carefully together so that the outer edges engage. The locking tabs must click together.
Perfusor® Space, 1.1 gb
1.3
Disassembly / Assembly
3
Operating Unit Note Before fitting the rear panel check the screw lengths. The screws may only be 4.5 mm long (without head). Longer screws must be exchanged. Note Before mounting the operating unit check the plastic foam gaskets in the housing opening for the connection cable to the operating unit.
3.12 Checks after Repair
Perfusor® Space, 1.3 gb
1.
Attach the left hinge plate to the operating unit, press it into the bottom part of the housing and install the hinge plate.
2.
Push the operating unit connection cable into the processor PCB connector. Lock the connector.
3.
Insert the PCA-slide and the PCA-eccentric in the bottom part of the housing.
4.
Attach the right hinge plate to the operating unit and fit the hinge plate and the operating unit into the bottom part of the housing. Press the PCA-eccentric forward, as seen from the back wall, until it slides into the opening on the “right hinge plate”.
Procedure 1.
Carry out a calibration after having worked on the drive, the syringe holder with piston brake or the processor PCB while the device was opened (see “Calibration“ ➨ pg. 2 - 14).
2.
Check the device to ensure safe functionality of the unit (see “Device Check“ ➨ pg. 2 - 9).
3.
Depending on the work carried out the specific steps of the TSC must be performed (see “Technical Safety Check (TSC)“ ➨ pg. 5 - 1).
3 - 47
1.3
3
Disassembly / Assembly
Check List for Checks after Repair Visual Inspection
❒ ❒ ❒ ❒ ❒ ❒ ❒
Cleanliness Completeness Damage and faults affecting safety Damage to and readability of the label Syringe Holder with Piston Brake Screw covers Connectors “P2” and “P3”
Electrical Safety according to IEC/EN 60601-1 or VDE 0750 and VDE 0751 The patient and housing leakage current of the Perfusor® Space is caused exclusively by the operating voltage supply (Power Supply SP or SpaceStation). The Technical Safety Checks of the power supply SP (drawing No. M001 32 10 05 F04) or of the SpaceStation (drawing No. M690 00 00 46 F04) serve to check whether both limit values are met.
Functional Inspection
❒ Locking with second unit ❒ Operating unit magnets ❒ Battery compartment cover Switch on unit with power supply ❒ Self-test ❒ Indicator lamps (LEDs) ❒ Audible alarm ❒ Status display ❒ Lighting of syringe compartment Operation ❒ Syringe fastening ❒ Syringe recognition ❒ Infusion ❒ Staff call ❒ Bolus ❒ PCA lock Switch on unit without power supply ❒ Self-test ❒ Magnetic function of the battery compartment cover ❒ Alarm function on removal of battery module (alarm for at least 3 min) ❒ Charge state of the battery module
(Part 1 of 2)
3 - 48
Perfusor® Space, 1.3 gb
1.0
Disassembly / Assembly
Visual Inspection
Electrical Safety according to IEC/EN 60601-1 or VDE 0750 and VDE 0751
3
Functional Inspection
Pressure cut off according to TSC Syringe type: '#Lehre OPS50“ Delivery rate: 200 ml/h WARNING REMOVE SYRINGE GAUGE ONLY WHEN RELEASED. DANGER OF INJURY! Strain gauge pressure measurement ❒ Pressure stage 1 _______ N ❒ Pressure stage 3 _______ N ❒ Pressure stage 8 _______ N Motor power limitation (convert syringe gauge) ❒ Pressure stage 1 ❒ Pressure stage 3 ❒ Pressure stage 6
_______ N _______ N _______ N
(Part 2 of 2)
Perfusor® Space, 1.0 gb
3 - 49
1.0
3
Disassembly / Assembly
For your notes:
3 - 50
Perfusor® Space, 1.0 gb
1.2
4-
Cleaning
Servicing the Unit
4
Clean and disinfect the Perfusor® Space with a humid cloth at regular intervals. To clean the system we recommend mild soapsuds. WARNING WHILE CLEANING AND DISINFECTING THE PERFUSOR® SPACE, DISCONNECT THE UNIT FROM THE MAINS SUPPLY. CAUTION Take care that no water or liquid enters the device along the syringe holder or the driving tube. For disinfection by wiping, you should use for example Meliseptol® from B. Braun. Allow the unit to dry for at least one minute. When you disinfect the device by spraying, make sure not to spray in the system openings (such as interface sockets and connectors, loudspeaker opening).
Servicing the Battery
The instructions for use contain a detailed description on how to service the battery. If a battery module is not discharged completely for more than 28 days, a servicing program for the battery module can be started on the unit.
Perfusor® Space, 1.2 gb
4- 1
1.0
4
Servicing the Unit
For your notes:
4- 2
Perfusor® Space, 1.0 gb
1.3
5-
Technical Safety Check (TSC)
Perfusor® Space
Index d (Master - to be added to the documentation) Checklist for Technical Safety Check – Every 24 Months Unit: Perfusor® Space Manufacturer: B. Braun Melsungen AG
User
Observe the Service Manual and the instructions for use. All measured values are to be documented. Accessories used should be included in testing. Make exclusive use of calibrated measuring equipment. Article No. Visual Inspection
❒ Perfusor® Space: Cleanliness, completeness, damage and faults affecting safety, damage and readability of the label. Particularly: ❒ Syringe holder with blade ❒ Syringe fastening ❒ Membrane in drive head ❒ Axial clearance of drive ❒ Screw covers ❒ Connectors “P2” and “P3” ❒ Accessories: Cleanliness, completeness, damage and faults affecting safety, damage and readability of the label ❒ Check the unit and the accessories for compatibility
Unit No.
Year of Procurement
Electrical Safety according to IEC/EN 60601-1 or VDE 0750 and VDE 0751
Stock No. Functional Inspection
The patient and housing leakage current of ❒ Locking with second unit the Perfusor® Space is caused exclusively by ❒ Operating unit magnets the operating voltage supply (Power Supply ❒ Battery compartment cover SP or SpaceStation). Switch on unit with power supply The Technical Safety Checks of the power ❒ Self-test supply SP (drawing No. M001321005F04) or ❒ Indicator lamps (LEDs) of the SpaceStation (drawing No. ❒ Audible alarm M690000046F04) serve to check whether ❒ Visual alarm ❒ Status display both limit values are met. ❒ Lighting Operation ❒ Syringe fastening ❒ Syringe recognition ❒ Infusion ❒ Buttons on the operating unit ❒ Staff call ❒ Trigger bolus at the device ❒ Trigger bolus by pressing the PCA button ❒ PCA lock (bottom side of pump) with inserted 50/60-ml syringe ❒ PCA lock Syringe Anti Removal Cap PSP with the 50/60-ml syringe inserted Switch on unit without power supply ❒ Self-test ❒ Magnetic function of the battery compartment cover
(Part 1 of 2)
M688 70 01 05 F04 / 3891 7319 (GB) Perfusor® Space, 1.3 gb
5- 1 Sheet 1 of 2
1.3
Technical Safety Check (TSC) Index d (Master - to be added to the documentation) Visual Inspection
Electrical Safety according to IEC/EN 60601-1 or VDE 0750 and VDE 0751
Functional Inspection
Pressure cut-off Syringe type: '#Lehre OPS50“ Delivery rate: 200 ml/h - Strain gauge pressure measurement ❒ Pressure stage 1 (9 ... 15 N) _______ N ❒ Pressure stage 3 (25 ... 33 N) ______ N ❒ Pressure stage 8 (63 ... 76 N) ______ N ❒ Error message “Alarm / pressure too high” at every pressure stage - Motor power limitation ❒ Pressure stage 1 (11 ... 28 N) ______ N ❒ Pressure stage 3 (30 ... 49 N) ______ N ❒ Pressure stage 6 (58 ... 80 N) ______ N ❒ Error message “Alarm / drive blocked” at every pressure stage (Part 2 of 2) Mechanical Aids and Measuring Equipment Used ❒ Syringe gauge, serial No. _______ Calibrated on__________________ ❒ Service connector SP ❒ ____________________________ ❒ ____________________________
Accessories Used
❒ ❒ ❒ ❒ ❒ ❒
Power Supply SP _______________ Battery module_________________ Staff call lead _________________ Space PCA kit (PCA button) Syringe Anti Removal Cap PSP ____________________________
Test result:
Inspection performed by:
Defects found which could endanger patients, users or third parties: Measures to be taken:
Repair ___________________
Yes
No Unit handed over on: To:
Special features / documentation: Date / Signature: Next deadline for TSC:
M688 70 01 05 F04 / 3891 7319 (GB) 5- 2 Sheet 2 of 2
Perfusor® Space, 1.3 gb
1.2
6-
Technical Safety Check (TSC)
Power Supply SP
Index d (Master - to be added to the documentation) Checklist for Technical Safety Check – Every 24 Months Unit: Power Supply SP Manufacturer: B. Braun Melsungen AG
User
Observe the Service Manual and the instructions for use of the respective device. All measured values are to be documented. Make exclusive use of calibrated measuring equipment. Article No.
Unit No.
Visual Inspection
Year of Procurement
Electrical Safety according to IEC/EN 60601-1 or VDE 0750 and VDE 0751
Stock No. Functional Inspection
❒ Mains voltage ____ V~ (AC) ❒ Power Supply SP: Cleanliness, completeness, damage and ❒ Leakage current ≤ 7 µA ____ µA Measurement is to be carried out with faults affecting safety, damage and service adapter SP between primary readability of the label and secondary circuit. ❒ Connecting line Cleanliness, damage and faults Note affecting safety This measurement ensures that the admissible limit values regarding the patient and housing leakage current of the Perfusor® Space or the Infusomat® Space are met.
❒ Connector locking ❒ After connecting the power supply the respective unit displays that it is operated in mains operation Check of power supply with ord. nos. 3310 2694 and 3310 2708: ❒ Check lock of primary adapter with power supply. The adapter must engage on both sides.
Mechanical Aids and Measuring Equipment Used ❒ Perfusor® Space, serial No.: _________ ❒ Infusomat® Space, serial No.: _______ ❒ _____________________________ Test result:
Inspection performed by:
Defects found which could endanger patients, users or third parties: Measures to be taken:
none Dispose of power supply SP
Yes
No Unit handed over on: To:
Special features / documentation: Date / Signature: Next deadline for TSC:
M001 32 10 05 F04 / 3891 6142 (GB) Perfusor® Space, 1.2 gb
6- 1 Sheet 1 of 2
1.0
Technical Safety Check (TSC) Index d (Master - to be added to the documentation)
For your notes:
M001 32 10 05 F04 / 3891 6142 (GB) 6- 2 Sheet 2 of 2
Perfusor® Space, 1.0 gb
1.0
7-
Procedural Instructions on the TSC
Visual Inspection
7
Perfusor® Space 1.
Check the Perfusor® Space and accessories for cleanliness.
2.
Check the Perfusor® Space and accessories for completeness and check configuration.
3.
Check the Perfusor® Space and its accessories for damage and the labels for readability. Pay special attention to the following parts: a) Syringe holder with piston brake b) Piston brake blade in syringe holder c)
Membrane in drive head (cracks, porous)
d) Axial play of drive e) Screw covers f)
Connectors “P2” and “P3”
Power Supply SP
Perfusor® Space, 1.0 gb
1.
Check the Power Supply SP and connecting line for cleanliness.
2.
Check the Power Supply SP incl. connecting line for damage and the labels for readability.
7- 1
1.1
7
Procedural Instructions on the TSC
Electrical Safety according to IEC/EN 60601-1 or VDE 0750 and VDE 0751
Perfusor® Space The patient and housing leakage current of the Perfusor® Space is caused exclusively by the operating voltage supply (Power Supply SP or SpaceStation). The Technical Safety Checks of the power supply SP (drawing No. M001 32 10 05 F04) or of the SpaceStation (drawing No. M690 00 00 46 F04) serve to check whether both limit values are met. Power Supply – Leakage Current Note The values to be measured are indicated in the TSC (see “Technical Safety Check (TSC)“ ➨ pg. 5 - 1).
1
3
2
4
The leakage current is to be measured between primary and secondary circuit using the service adapter SP. Designation
Ord. No.
Service adapter SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0770 5174 Check 1.
Select leakage current on the testing equipment.
2.
Bridge pins 6, 7 12 and 13 with service adapter SP at the connector to the unit.
3.
Measure value.
Fig.: 7 - 1
4.
Measure value with reverse polarity of the mains connection.
Legend of fig. 7 - 1: ItemDesignation
5.
Document the largest value.
5
1
Mains connection
2
Primary of the power supply
3
Secondary of the power supply
4
Service adapter SP with probe
5
Leakage current measuring device
7- 2
Perfusor® Space, 1.1 gb
1.0
Procedural Instructions on the TSC
Functional Inspection Perfusor® Space
7
Mechanical Inspection 1.
Fit the unit to be tested on top of another Space device and check the proper functioning of the lock.
2.
Fit the unit to be tested under another Space device and check the proper functioning of the lock.
3.
Hold the device with the operating unit downwards. The operating unit must not open.
4.
Check the battery compartment cover lock for proper operation.
Functional Check Note Carry out the check with power supply connected. 1.
2.
Switch on unit and check the following details: -
Self-test Display on the LC display
-
Indicator lamps LEDs (yellow, green, blue) light up for a short moment
-
Visual alarm Red LED lights up for a short moment
-
Audible alarm A deep and a high sound
-
Status display Battery capacity, mains operation (service connector SP)
-
Lighting Illumination of syringe compartment, LC display and buttons
Syringe fastening a) Axial fastening holds syringe wing b) Syringe holder blade fixes syringe piston c)
Perfusor® Space, 1.0 gb
Both claws in drive head catch the syringe piston plate
7- 3
1.3
7
Procedural Instructions on the TSC
3.
Check syringe recognition. a) Insert approved 2 ml / 3 ml syringe. The syringe size is recognized. b) Insert approved 50 ml / 3 ml syringe. The syringe size is recognized.
4.
Carry out infusion and bolus with any syringe and press all buttons at least once. Infusion and bolus are performed and all buttons trigger the function desired.
5.
Staff call a) Plug service connector SP on connector “P2”. b) Open syringe holder while the infusion is administered. The red LED on the service connector SP lights up.
6.
PCA lock on the Perfusor® Space a) Check the PCA lock with an approved 50/60ml syringe.
7.
PCA lock of the Syringe Anti Removal Kit PSP a) Place on the drive head and lock. b) Check the Syringe Anti Removal Kit PSP with an approved 50/60ml syringe. c) Unlock and remove from the drive head.
Battery Check
7- 4
1.
Switch device off.
2.
Pull off the power supply.
3.
Switch on unit. Self-test is carried out.
4.
Open battery compartment cover during operation. An alarm is activated.
5.
Remove battery. An alarm sounds with the piezo buzzer for at least 3 minutes.
Perfusor® Space, 1.3 gb
1.3
Procedural Instructions on the TSC
7
Pressure Cut-Off (Strain Gauge Pressure Measurement) WARNING DURING THE STRAIN GAUGE MEASUREMENT WITH SYRINGE GAUGE THE SYRINGE HOLDER MUST NOT BE OPENED. THE SYRINGE GAUGE IS UNDER VERY HIGH PRESSURE AND MAY CAUSE INJURIES IF THE PRESSURE IS RELIEVED SUDDENLY. 1.
Plug service connector SP on connector “P2”.
2.
Insert syringe gauge and select syringe type “#Lehre OPS 50”.
Note The syringe gauge must not be tipped. Therefore fix the syringe gauge so far into the syringe recess by hand that the piston brake moves back and the claws surrounds the pressure element. 3.
Input a delivery rate of 200 ml/h.
4.
Select pressure stage according to the TSC and start infusion. Read off value on the syringe gauge upon an alarm and compare with the specifications in the TSC.
Pressure Cut-Off (Motor Power Limitation) WARNING WHILE CHECKING THE MOTOR POWER LIMITATION WITH THE SYRINGE GAUGE THE SYRINGE HOLDER MUST NOT BE OPENED. THE SYRINGE GAUGE IS UNDER VERY HIGH PRESSURE AND MAY CAUSE INJURIES IF THE PRESSURE IS RELIEVED SUDDENLY.
Perfusor® Space, 1.3 gb
1.
Plug service connector SP on connector “P2”.
2.
Insert motor power test adapter at drive head.
7- 5
1.0
7
Procedural Instructions on the TSC
3.
Disassemble push-button plate for Perfusor® Space from syringe gauge, insert syringe gauge and select syringe type “#Lehre OPS50”.
Note The threaded end of the syringe gauge must be introduced in the opening of the motor power test adapter. Hold on to syringe gauge – if necessary by hand – in the syringe area, until the threaded end of the syringe gauge is inserted in the opening of the motor power test adapter.
Functional Inspection Power Supply SP
4.
Input a delivery rate of 200 ml/h.
5.
Select pressure stage according to the TSC and start infusion. Read off value on the syringe gauge upon an alarm and compare with the specifications in the TSC.
Mechanical Inspection 1.
Connect power supply to a Space system device and check the lock for proper function.
Functional Check 1.
7- 6
The device connected operates correctly after being switched on.
Perfusor® Space, 1.0 gb
1.0
8-
Test Equipment and Special Tools
Test equipment
Designation
8 Ord. No.
For Device Check Syringe 2 ml / 3 ml Syringe 10 ml Syringe 30 ml Service connector SP . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1062 HiBaSeD Service-CD . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3301 Diameter gauge kit PSP . . . . . . . . . . . . . . . . . . . . . . . . . 0770 5166 Diameter gauge 32.0 mm Diameter gauge 23.4 mm Diameter gauge 15.5 mm Diameter gauge 9.0 mm
Fig.: 8 - 1 Diameter gauges Length gauge PSP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0770 5190
Fig.: 8 - 2 Length gauge
Perfusor® Space, 1.0 gb
8- 1
1.3
8
Test Equipment and Special Tools
Syringe gauge PSP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0770 5204 “#Lehre OPS 50” with push-button plate and motor power test adapter for Perfusor® Space
Fig.: 8 - 3 Syringe gauge
Fig.: 8 - 4 Motor power test adapter For the TSC Syringe 2 ml / 3 ml Syringe 30 ml Measuring instrument for electrical safety Service adapter SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0770 5174 for electrical safety Service connector SP . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1062 Syringe gauge PSP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0770 5204 “#Lehre OPS 50” with push-button plate and motor power test adapter for Perfusor® Space
8- 2
Perfusor® Space, 1.3 gb
1.0
Test Equipment and Special Tools
Special Tools
Designation
8
Ord. No.
For Repairs TORX screwdriver kit 5 - 10, 25 TORX plus screwdriver kit 5 - 10, 25 Screwdriver 6IPx60 TORX plus . . . . . . . . . . . . . . . . . . . 4002 4806 Screwdriver 8IPx60 TORX plus . . . . . . . . . . . . . . . . . . . 4002 4814 Screwdriver 10IPx60 TORX plus . . . . . . . . . . . . . . . . . . 4002 4822 Screwdriver T10x80 TORX . . . . . . . . . . . . . . . . . . . . . . . 4002 4903 Screwdriver T25x80 TORX . . . . . . . . . . . . . . . . . . . . . . 4002 4903
Perfusor® Space, 1.0 gb
8- 3
1.0
8
Test Equipment and Special Tools
For your notes:
8- 4
Perfusor® Space, 1.0 gb
1.3
9-
Spare Parts List Item Designation
Perfusor® Space
9 Ord. No.
Service part kit Perfusor® Space . . . . . . . . . . . . . 3477 4270 with: housing cover cap (40 pieces) cover caps for operating unit (10 pieces) cover cap for syringe holder (10 pieces) cover cap for drive head and claw (20 pieces) housing foot (20 pieces) sealing strip 40 x 4 x 2 (10 pieces) release button SP with leaf spring (2 pieces) wing sensor holder (1 pieces) locking clip for band PSP (10 pieces) Cover caps for housing SP (50 pieces) . . . . . . . . 3477 4386 Cover caps for operating unit PSP (10 pieces) . . 3477 3103 Integrated socket P2. . . . . . . . . . . . . . . . . . . . . . . 3477 4355 Connector seal P2 (5 pieces) . . . . . . . . . . . . . . . . 3477 3102 Grease PSP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1571 Set of adhesive labels Perfusor® Space . . . . . . . . 3477 0969 Claw set PSP (10 pieces), silver . . . . . . . . . . . . . . 3477 4378 Claw set PSP (10 pieces), green (from SW “F”). . 3477 4379 Screw kit Perfusor® Space . . . . . . . . . . . . . . . . . . 3477 4289 with: screw EJOT 22x8 WN 5451 TORX 6IP (5 pieces) screw EJOT 25x7 WN 5451 TORX 8IP (5 pieces) screw EJOT 30x6 WN 5451 TORX 10IP (5 pieces) screw EJOT 30x8 WN 5451 TORX 10IP (10 pieces) screw EJOT 20x12 WN 5452 TORX 6IP (5 pieces) screw EJOT 20x14 WN 5452 TORX 6IP (5 pieces) screw EJOT 22x4.5 WN 5452 TORX 6IP (10 pieces) screw EJOT 25x10 WN 5452 TORX 8IP (5 pieces) screw EJOT 30x8 WN 5452 TORX 10IP (10 pieces) screw EJOT 30x12 WN 5452 TORX 10IP (10 pieces) screw EJOT 30x35 WN 5452 TORX 10IP (5 pieces) screw EJOT 22x8 WN 5454 TORX 6IP (5 pieces) locking ring (5 pieces)
Perfusor® Space, 1.3 gb
9- 1
1.3
9
Spare Parts List
11
20
21
22
12
19 13
23
15
14 16 17
24
3
8 9
1 2
18
10
4
5
7
6
Fig.: 9 - 1 Exploded drawing Perfusor® Space
9- 2
Perfusor® Space, 1.3 gb
1.3
Spare Parts List
9
1
Battery compartment cover PSP , cpl. . . . . . . . . 3452 0872
2
Battery pack SP (NIMH) . . . . . . . . . . . . . . . . . . . . 0871 3180
3
Operating unit PSP, cpl. . . . . . . . . . . . . . . . . . . . . 3452 0970
4
Hinge plate PSP, left . . . . . . . . . . . . . . . . . . . . . . 3452 1011
5
Hinge plate PSP, right . . . . . . . . . . . . . . . . . . . . . 3452 1020
6
PCA-slide PSP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 0899
7
PCA-eccentric PSP . . . . . . . . . . . . . . . . . . . . . . . . 3452 0902
8
Rear panel, operating unit PSP . . . . . . . . . . . . . . 3452 1003
9
LC display SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 0988
10
Front flap with keyboard PSP. . . . . . . . . . . . . . . . 3452 0996
11
Upper part of housing PSP . . . . . . . . . . . . . . . . . 3452 0910
12
Loudspeaker SP . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 0937
13
Drive PSP, cpl. Silver claws . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1046 Green claws (as from unit software “F”) . . . 3452 1041
14
Drive head PSP (incl. driving tube) Silver claws . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1038 Green claws (as from unit software “F”) . . . 3452 1039
15
Drive head housing PSP . . . . . . . . . . . . . . . . . . . . 3452 1055
16
Claw mechanism PSP . . . . . . . . . . . . . . . . . . . . . 3452 1550
17
Drive PCB, PSP. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1569
18
Side part of housing PSP, cpl. . . . . . . . . . . . . . . . 3452 1054
19
Piston brake PSP ribbon cable . . . . . . . . . . . . . . . 3452 0864
20
Syringe holder with piston brake PSP, cpl. . . . . . 3452 0945
21
Syringe holder PSP spring . . . . . . . . . . . . . . . . . . 3452 0953
22
Piston brake PSP guide rail . . . . . . . . . . . . . . . . . 3452 0961
23
Processor PCB PSP . . . . . . . . . . . . . . . . . . . . . . . . 3452 0880 (incl. connectors and syringe wing sensor)
24
Housing bottom part PSP . . . . . . . . . . . . . . . . . . 3452 0929 Type plate PSP . . . . . . . . . . . . . . . . . . . . . . . . . Upon request
Perfusor® Space, 1.3 gb
9- 3
1.0
9
9- 4
Spare Parts List
Perfusor® Space, 1.0 gb
1.3
10 -
Revision Documentation
Description of Version
10
Version 1.0 (Base Version) -
First edition of this Service Manual
-
Release date: 07.01.05.
Version 1.1 -
Description for disassembly of the drive head added.
-
Claw mechanism and drive head PCB added as new spare parts.
-
Description of the Service Program HiBaSeD changed to new version 1.5.0.
-
Release date: 20.03.06
Version 1.2 -
New kinds of power supplies.
-
Changed TSC of the power supply.
-
Changed service part kit and screw kit.
-
Release date: 02.04.07
Version 1.3 -
Addition of PCA
-
Changed TSC of the unit
-
Changed checklist after repair
-
Changed claw geometry
-
Changed service part kit and screw kit.
-
Release date: 25.03.2009
Version List of the Individual Pages
Perfusor® Space, 1.3 gb
10 - 1
1.0
10
10 - 2
Revision Documentation
Perfusor® Space, 1.0 gb
1.0
Revision Documentation
10
Title page and pages preceding main body
Page 2 - 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.1
Page 0 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.3
Page 2 - 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.1
Page 0 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2
Page 2 - 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.3
Page 0 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 2 - 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 0 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 2 - 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.3
Page 0 - 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.1
Page 2 - 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.1
Page 0 - 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.1
Page 2 - 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2
Page 0 - 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.1
Page 2 - 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2
Page 0 - 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.1
Page 2 - 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2
Page 0 - 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2
Page 2 - 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2
Page 0 - 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2
Page 2 - 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.3
Page 0 - 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.3
Page 2 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2
Page 0 - 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 2 - 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2
Chapter 1 'System Overview' Page 1 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 1 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 1 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 1 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 1 - 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 1 - 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 1 - 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 1 - 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 2 - 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2 Page 2 - 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2 Page 2 - 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2 Page 2 - 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2 Page 2 - 26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2 Page 2 - 27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.3 Page 2 - 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2 Page 2 - 29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 2 - 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 1 - 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Chapter 3 'Disassembly / Assembly'
Page 1 - 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 3 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 1 - 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 3 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2
Page 1 - 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.3
Page 3 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2
Chapter 2 'Unit Diagnosis / Calibration' Page 2 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.1 Page 2 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 2 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 2 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 2 - 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 2 - 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 2 - 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 2 - 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Perfusor® Space, 1.0 gb
Page 3 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2 Page 3 - 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2 Page 3 - 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2 Page 3 - 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2 Page 3 - 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.3 Page 3 - 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2 Page 3 - 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 3 - 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 3 - 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
10 - 3
1.0
10
Revision Documentation
Page 3 - 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 3 - 49 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 3 - 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2
Page 3 - 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 3 - 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 3 - 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 3 - 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 3 - 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 3 - 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 3 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.3 Page 3 - 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.1 Page 3 - 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Chapter 4 'Servicing the Unit' Page 4 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2 Page 4 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Chapter 5 'Technical Safety Check (TSC)' Page 5 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.3 Page 5 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.3
Page 3 - 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Chapter 6 'Technical Safety Check (TSC)'
Page 3 - 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.1
Page 6 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2
Page 3 - 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.1
Page 6 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 3 - 26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2 Page 3 - 27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 3 - 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 3 - 29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 3 - 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 3 - 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 3 - 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 3 - 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 3 - 34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.1 Page 3 - 35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 3 - 36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.1 Page 3 - 37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2 Page 3 - 38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2 Page 3 - 39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2
Chapter 7 'Procedural Instructions on the TSC' Page 7 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 7 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.1 Page 7 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 7 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.3 Page 7 - 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.3 Page 7 - 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Chapter 8 'Test Equipment and Special Tools' Page 8 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 8 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.3 Page 8 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 8 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 3 - 40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2
Chapter 9 'Spare Parts List'
Page 3 - 41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2
Page 9 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.3
Page 3 - 42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2
Page 9 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.3
Page 3 - 43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.3
Page 9 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.3
Page 3 - 44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2
Page 9 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 3 - 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.1 Page 3 - 46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.1 Page 3 - 47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.3 Page 3 - 48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.3
10 - 4
Chapter 10 'Revision Documentation' Page 10 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.3 Page 10 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Perfusor® Space, 1.0 gb
1.0
Revision Documentation
10
Page 10 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 10 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 10 - 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 10 - 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Chapter 11 'Index' Page 11 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2 Page 11 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.2
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Revision Documentation
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11 -
A
H
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 12
Housing
Index
11
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 46
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1, 3 - 35
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 17 Housing upper part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 17
B Battery compartment cover . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 9
I
Battery module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 9
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 5
L List of abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 9 Loudspeaker
C Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 14
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 43
Procedural instructions . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 14
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 19
Checks after repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 47 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1 Compatibility list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 11
O Operating unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 47
Contact Persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 11 Current versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 5 D Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1 Device Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 9 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 12, 3 - 15 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 12 P Physical construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2 Piston brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 43
Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 45 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 20
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 27 Processor PCB Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 36
Drive head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 21
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 34
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 44 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 24 E Error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3 Error modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 8 F Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3
R Release button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 19 Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 6 Revision service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 5 S Service Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 7 Servicing the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1 Side part of housing . . . . . . . . . . . . . . . . . . . . . . . . 3 - 23, 3 - 45
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Index
Software update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 7
Test equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1
Spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1
Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 29
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1
TSC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 5
Syringe holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 27
Perfusor® Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
Power supply SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1 Procedural instructions . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1
T
Test equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 2
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 12 Technical Safety Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 5
U
Perfusor® Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
Unit foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 11
Power supply SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1
Unit Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 6
11 - 2
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